In the automotive industry, hot stamping is commonly used for high-strength structural components, such as B-pillars, door beams, and crash-resistant reinforcements, to enhance safety while reducing weight. In this case, a leading Malaysian OEM automotive parts manufacturer used SCANTECH's wireless optical 3D scanning system TrackScan Sharp-S to inspect hot-stamped parts with high precision and efficiency.  The company focuses on stamping and welding assemblies, delivering high-quality, precision-engineered parts to the automotive industry. As an industry leader, the company is committed to implementing cutting-edge technology to <a href="https://www.3d-scantech.com/applications/automotive/" target="_blank">enhance manufacturing efficiency and product quality</a>.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1743389027920-1.jpg" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Challenges in Quality Inspection</h2>As a manufacturer of automotive components, the company faces stringent quality control requirements. Stamped parts must meet precise dimensional specifications, and hole features must be accurately measured to ensure proper assembly and function.Previously, they used a traditional 3D laser scanner for inspection, but the system presented several challenges:<ul><li> Extensive Target Placement: The scanning process required a significant number of targets, increasing setup and post-processing time.</li><li> Slow Scanning Speed: The existing system was not optimized for high-speed operation, limiting productivity.</li><li> Vibration Sensitivity: The 3D scanner's performance was affected by environmental vibrations, reducing measurement reliability.</li><li> Part Size Constraints: The company's parts typically range from 1.5m to 2m, with some reaching up to 3m, requiring a flexible and scalable scanning solution.</li><li> Accuracy Requirement: The new system needed to achieve a high precision while ensuring consistent results across different part sizes.</li></ul>To improve efficiency, the company sought a fast, marker-free, and vibration-resistant 3D scanning solution that could seamlessly integrate into its automotive inspection workflow. <h2>SCANTECH's Solution</h2>To address these challenges, SCANTECH proposed <a href="https://www.3d-scantech.com/product/trackscan-sharp-series-optical-3d-scanning-system/" target="_blank">wireless 3D scanning solution: TrackScan Sharp-S</a>. The system utilizes wireless optical tracking, allowing for unrestricted movement and eliminating the need for cumbersome cables. The solution offers a highly efficient and automated approach to 3D scanning.Engineered with 25-megapixel industrial cameras and onboard edge computing, TrackScan Sharp-S excels at large-scale, long-distance measurements with a tracking range of up to 8.5 meters and high-precision coverage of 135 m³. Its 99 laser lines and 4.86 million measurements per second ensure fast, precise, and reliable results, setting a new standard in optical 3D measurement.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1743389059767-2.jpg" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Key Results</h2>The engineer from SCANTECH 3D scanned the stamped parts. The results were remarkable:<ul><li> Complete Scanning in One Minute: Unlike traditional methods requiring multiple repositionings, TrackScan Sharp-S captured an entire side of the part in a single pass thanks to its 135-m3 high-precision measurement range, significantly improving efficiency.</li></ul><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1743389078541-3.jpg" style="width:100%px" class="fr-fic fr-dib" /><ul><li> No Marker Requirement: The marker-free scanning process significantly reduced preparation time, allowing immediate scanning upon setup.</li><li> Wireless Freedom: The solution allowed easy repositioning of the 3D scanner without being restricted by cables, providing a smooth and efficient workflow.</li><li> Precise Measurement Results: TrackScan Sharp-S delivered highly accurate 3D data for precise inspection and analysis. The measurement system combines metrology-grade hardware with an innovative in-house developed algorithm, achieving a maximum volumetric accuracy of 0.048 mm (10.4 m³).</li></ul><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1743389094271-4.png" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Overcoming Key Challenges</h2>Thin-Walled Hole DetectionStamped parts often include thin-walled holes that are challenging to inspect due to their fragile nature. SCANTECH's advanced hole detection mode quickly and accurately captured these features without requiring additional manual alignment or adjustments.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1743389107351-5.png" style="width:100%px" class="fr-fic fr-dib" />Eliminating Slippage Issues of Probing One of the company's previous challenges was the slippage of probing on thin-walled parts, which led to inconsistent results. SCANTECH's marker-free scanning technology removed this issue, ensuring stable, repeatable, and precise measurements.Vibration ResistanceSince the company operates in an environment where vibrations from machinery can impact scanning accuracy, the ability of SCANTECH's 3D scanners to function reliably in such conditions was a significant advantage. The real-time tracking system compensated for environmental movements, maintaining scanning precision even in dynamic settings. Designed with CFFIM technology, the 3D scanner features a lightweight yet highly durable structure that maintains stable performance. Built to withstand tough conditions, it remains unaffected by vibrations or thermal variations, guaranteeing high-precision measurements in any environment. <h2>Conclusion</h2>The adoption of SCANTECH's TrackScan-Sharp S solutions transformed the company's 3D inspection process, enabling faster, more reliable, and more efficient quality control for automotive stamped parts. By eliminating the need for targets, reducing scanning time, and ensuring precise feature capture—even in challenging conditions—SCANTECH provided an optimal solution tailored to customer's needs.With these innovations, the company not only enhanced its inspection efficiency and accuracy but also strengthened its competitive position in the automotive manufacturing sector. The seamless integration of SCANTECH's advanced 3D scanning technology is paving the way for greater productivity and improved quality assurance in modern automotive production.

A leading Malaysian OEM automotive parts manufacturer streamlined its hot-stamped part inspection with SCANTECH 3D scanning solution. By eliminating markers, speeding up scanning, and ensuring accurate measurements even in challenging conditions, the company improved efficiency and quality control.

Enhance Automotive Stamping Part Inspection with SCANTECH's Wireless 3D Scanning Solution

SCANTECH is redefining high-precision 3D scanning with the launch of NimbleTrack-CR, an intelligent, wireless 3D scanning system designed for unparalleled detail capture. Built upon the advanced capabilities of the NimbleTrack series—wireless freedom, lightweight portability, and metrology-grade accuracy—this next-generation system pushes the boundaries of 3D digitization in industrial inspection, cultural heritage preservation, and research.Equipped with high-performance industrial cameras and intelligent algorithms, NimbleTrack-CR captures even the finest structures with exceptional precision, delivering true-to-life digital models. Whether for quality control in manufacturing or non-contact preservation of historical artifacts, it provides reliable, detailed scans that open new possibilities in measurement, restoration, and documentation.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742528664617-1.jpg" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Unmatched Detail Capture </h2>NimbleTrack-CR is equipped with a state-of-the-art optical imaging system and intelligent algorithms, enhanced by advanced cross technology and sub-pixel image processing for exceptional precision. This system captures fine details with high precision, achieving "what you see is what you get." <h3>Industrial Measurement</h3>-ISO 17025 certified-0.025 mm accuracy for system-0.020-mm accuracy for scanner-only mode Built on SCANTECH’s expertise in industrial metrology, it ensures both excellent detail capture and precise measurement, making it a reliable tool for quality control and process optimization.Designed for small to medium-sized parts, it accurately captures minor defects and intricate features, ensuring precise measurement of complex curves and contours, such as turbine blades.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742528679770-2.jpg" style="width:100%px" class="fr-fic fr-dib" /><h3 id="isPasted">Art and Cultural Heritage</h3>-0.010 mm max resolution-Class I laser safety for cultural heritage preservation mode-Non-contact and damage-free Its heritage preservation mode is class I laser certified, which ensures non-contact, damage-free 3D scanning. From delicate pottery and painted ceramics to intricate bronze patterns and inscribed steles, the system captures artifact details with metrology-grade precision while eliminating the risk of surface damage. This innovative solution provides a safe and reliable approach for archaeological restoration and cultural heritage documentation.It delivers high-fidelity scans of artifacts, sculptures, and glazed surfaces, providing accurate data for digital archiving, restoration, and virtual exhibitions.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742528692702-3.jpg" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Flexible and All-in-One </h2>● Multiple Scanning Modes: Supports ultra-fast scanning, hyper-fine scanning and deep hole scanning, adaptable to diverse scanning needs.  ● Adaptable to Different Environments: Handles various part sizes and types across indoor and outdoor settings, even under direct sunlight.  ● Multi-Material Compatibility: Scans textiles, ceramics, bronze, sheet metal, and more without needing spray coatings, protecting the surface from damage.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742528709113-4.jpg" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Excellent for Cultural Heritage Protection</h2><h3>3D Scan + Texture Mapping</h3>Experience flawless cultural heritage preservation with SCANTECH’s integrated digital workflow powered by robust 3D software and high-resolution texture mapping software. Leveraging high-precision 3D scanning and intelligent texture mapping, it faithfully reproduces colors, textures, and geometry for stunning, lifelike detail.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742528764168-5.jpg" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Wireless Measurement  </h2>-On-board computing module -Built-in batteries-WNIC design The NimbleTrack-CR incorporates edge computing for fast and stable data processing. The built-in batteries on both 3D scanner and tracker ensure continuous scanning without external power sources, offering greater flexibility and efficiency in the scanning process.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742528793635-6.jpg" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Lightweight and Portable Design</h2>‒ 230-mm diameter  ‒ 1.3-kg weightDesigned with portability in mind, the scanner is exceptionally compact and lightweight, fitting neatly into a single case for effortless transport and storage.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742528804423-7.jpg" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Software-Powered Measurement  </h2>Smart Resolution: Automatically adjusts the scanning resolution based on object features and the environments before the scan begins.  Color Indicators: Displays scanned and unscanned areas in different colors, helping users identify blind spots or missing data in real time, enhancing scan completeness and accuracy.  Real-time Multi-Resolution: Empower users to adjust resolution in real time during scanning process to match an object’s complexity, ensuring every critical detail is captured with precision. <h2>Flexible Compatibility </h2>Intelligent Edge DetectionNimbleTrack boasts an optional module of precise edge detection, which is enabled by gray-value measurement. Users can inspect closed features such as holes, slots, edges precisely and obtain information such as positions and diameters.i-Probe 500It can be paired with a tracking i-Probe to probe inaccessible areas such as reference holes and hidden points. This contact measurement probe can ensure precise results with both wired and wireless options.Multi-tracker MeasurementIts measurement range can be dynamically extended by adding more i-Trackers so that it can measure large-scale objects without compromising accuracy.Automated MeasurementBased on the new 3D scanner architecture, we have customized a clamping method for automated measurement, making it more compatible with various types of robots. Its 360-degree evenly distributed target sets allow for all-round and precise tracking, facilitating forming efficient automated batch measurement systems.Expanding the Possibilities of 3D ScanningWith its high-precision, wireless operation, and adaptable scanning capabilities, NimbleTrack-CR is setting a new standard for detailed, high-accuracy 3D measurement. Whether in industrial manufacturing, cultural heritage, art design, or research, it offers unmatched precision, flexibility, and ease of use.

We’re excited to launch the NimbleTrack-CR, a next-gen wireless 3D scanning system designed for ultimate detail capture. 

Building on the NimbleTrack series’ core strengths—wireless freedom, lightweight portability, and high accuracy—this intelligent system takes detail capture to the next level. With high-performance industrial cameras and smart algorithms, it reveals the finest features with exceptional precision.

SCANTECH Unveils NimbleTrack-CR: The Intelligent, Wireless 3D Scanning System for Ultimate Detail Capture

SCANTECH is redefining large-scale 3D measurement with the launch of the KSCAN-X, an intelligent, wireless 3D scanner designed for seamless, high-precision scanning of medium, large and ultra-large parts. Equipped with cutting-edge wireless technology and adaptive photogrammetry, the KSCAN-X sets a new benchmark for efficiency and accuracy across industries such as aerospace, heavy industry, and rail transportation.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742527413262-1.jpg" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Truly Wireless Scanning for Ultimate Flexibility</h2>The KSCAN-X is a fully wireless device, enabling unrestricted scanning even in power-limited environments, at heights, or in remote locations. Designed for efficiency and ease of use, it features:<ul><li> Robust on-board processing for handling large datasets with ease.</li><li> Dual-battery system for uninterrupted, cable-free operation.</li><li> Dual-WNIC design technology for stable, high-speed data transfer.</li></ul><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742527434594-2.jpg" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Ultra-Wide Scanning Area &amp; Extended Depth of Field</h2>The KSCAN-X’s ultra-large scanning area of up to 2.6m × 1.8m and an impressive depth of field from 0.3m to 2.5m make it the ideal solution for scanning objects of varying sizes with high efficiency and precision.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742527445739-3.jpg" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Next-Level Speed and Accuracy</h2>Powered by quad-cross blue laser technology and a high-frame-rate processing chip, the KSCAN-X ensures rapid and seamless scanning even in harsh environments. Key features include:<ul><li> 4 × 21 quad-cross blue laser lines for high-speed large-area</li><li> scanning.6,450,000 measurements per second for fast data capture.</li><li> Scanning rate up to 180 FPS, enabling smoother, more efficient scanning with fewer markers.</li></ul><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742527461099-4.jpg" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Versatile Applications for Various Industries</h2>The KSCAN-X adapts to diverse scanning needs with specialized scanning modes:<ul><li> Ultra-Large Parts | High Efficiency: Captures extensive surfaces in a single scan, leveraging adaptive photogrammetry for superior long-distance accuracy. It achieves exceptional accuracy of up to 0.075 mm, with volumetric accuracy reaching 0.075 mm + 0.010 mm/m.</li><li> Medium to Large-Sized Parts | Fine Detail Capture: Offers 0.030 mm accuracy to ensure precise quality inspection, even for complex curves and fine features.</li></ul><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742527477508-5.jpg" style="width:100%px" class="fr-fic fr-dib" /><ul><li> Deep Hole Measurement | No Blind Spots: With a dedicated blue laser line, the KSCAN-X excels at scanning hard-to-reach areas like pipe interiors and gear teeth.</li></ul><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742527488417-6.jpg" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Designed for Comfort and Efficiency</h2>The KSCAN-X blends power with ergonomic design, ensuring seamless operation and a fatigue-free user experience:<ul><li> Well-structured visual framework highlights key components like the camera lens and laser system, making operation seamless. </li><li> Engineered for comfort and efficiency, it ensures a secure grip and fatigue-free use, even during long scanning sessions. </li><li> Designed with both ergonomics and aesthetics in mind, KSCAN-X combines sharp, dynamic lines with a balanced, intuitive layout. </li></ul><h2>Next-Gen Metrology Software Integration</h2>Powered by the next-gen DefinSight platform, KSCAN-X is built for industrial-grade 3D scanning and inspection, offering an intuitive interface, broad compatibility, and high-speed data processing for an enhanced metrology experience.<ul><li> Easy to Use: Smart, streamlined workflows for effortless operation.</li><li> For Everyone: Designed for both beginners and experts.</li><li> Seamless Scanning: Instant startup with real-time data capture and packaging.</li><li> High-Resolution Detail: Supports real-time mesh visualization for faster data capture and finer data quality. </li></ul><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742527519042-7.jpg" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Revolutionizing 3D Scanning with Wireless Freedom</h2>With its combination of wireless operation, high-speed performance, and ultra-precise accuracy, the KSCAN-X is set to transform large-area 3D scanning for industrial applications. Whether used in manufacturing, quality control, or complex engineering projects, the KSCAN-X delivers unparalleled efficiency, precision, and ease of use.

KSCAN-X Intelligent and Wireless Large-Area 3D Scanner

Powered by SCANTECH’s cutting-edge wireless technology and adaptive photogrammetry, the KSCAN-X redefines large-scale 3D measurements.

SCANTECH Unveils KSCAN-X: The Intelligent, Wireless Large-Area 3D Scanner

<html><head></head><body>Photoneo, now part of Zebra Technologies, and a global leader in 3D vision technology, is excited to announce its collaboration with Jacobi Robotics, a pioneer in AI-powered robotic automation, to offer innovative warehouse automation solutions. The partnership combines Photoneo’s high-precision 3D vision systems with Jacobi’s AI-driven robotics software, enabling warehouses to automate complex processes, reduce labor costs, and dramatically improve operational efficiency.The first demonstration of this powerful synergy will be showcased at ProMat 2025 (March 17-20, McCormick Place, Chicago) in Booth #E11505. Attendees will see a live demonstration of a groundbreaking mixed palletizing solution, highlighting how Photoneo’s advanced PhoXi 3D Scanners integrate seamlessly with Jacobi Robotics’ AI-driven robotic platform to create a fully automated, high-efficiency solution. Together, the companies are setting a new standard for warehouse automation, enabling businesses to significantly reduce manual labor demands, enhance worker safety, and increase operational efficiency.A Leap Forward in Warehouse AutomationThe collaboration combines Photoneo’s industry-leading 3D vision technology with Jacobi Robotics’ proprietary motion planning software, resulting in systems capable of efficiently automating a wide range of challenging warehouse tasks, including palletizing and depalletizing single and mixed SKUs, with or without containers, such as roll cages and Gaylords. Historically, use cases with mixed palletizing and Gaylords have posed significant automation challenges; however, the advanced capabilities of Jacobi’s AI-driven robotic platform, coupled with Photoneo’s high-precision 3D vision systems, now make these solutions achievable.“We’re excited to partner with Photoneo for a range of warehouse automation solutions,” said Yahav Avigal, Co-Founder and CTO of Jacobi Robotics. “By combining our AI-powered motion planning with Photoneo’s cutting-edge 3D vision, we’re creating systems that not only boost efficiency but also adapt to the ever-changing demands of modern logistics.”“At Photoneo, we’re committed to solving real-world challenges through innovation,” added Robert Cisar, Business Development Director at Photoneo. “This collaboration with Jacobi Robotics is a perfect example of how advanced technology can deliver tangible benefits, empowering warehouses to operate smarter, faster, and more cost-effectively.”A Showcase of Advanced Mixed Palletizing at ProMat 2025At ProMat, visitors will witness a live demonstration featuring Jacobi’s high-speed robotic palletizing system integrated with Photoneo’s PhoXi 3D Scanners. Cases enter through existing warehouse workflows—including manual picking or cross-docking—and pass through a compact robotic buffer that dynamically sequences them for optimal pallet building. Jacobi Robotics’ AI software then directs industrial robot arms to rapidly build stable mixed pallets, significantly increasing throughput and reducing manual labor.Benefits of the Combined Solution Include:Increased Throughput: Accelerate outbound shipments with a system capable of handling up to 1000 cases per hour.Improved Order Accuracy: Precise object recognition and optimized stacking patterns minimize errors,reduce costly returns, and improve pallet stability.Enhanced Safety and Ergonomics:Automating physically demanding tasks protects workers from injury and enables redeployment to higher-value roles.Enhanced Operational Flexibility: The system integrates seamlessly with existing workflows and scales with business growth.Faster Deployment: Designed for quick setup and reconfiguration, minimizing downtime and maximizing efficiency.Visit Booth #E11505 at ProMat 2025Photoneo and Jacobi Robotics invite ProMat 2025 attendees to visit Booth #E11505 for a live demonstration of this transformative technology. Discover how this collaborative solution can unlock new levels of efficiency and productivity in your warehouse operations.Don’t miss your chance to see the future of warehouse automation in action.About Photoneo:Photoneo, now part of Zebra Technologies, is a global leader in robotic 3D vision and intelligence, empowering robots to "see" and understand their surroundings with unmatched precision. Based on patented 3D technology, Photoneo’s solutions are transforming industries such as automotive, logistics, e-commerce, food, and medical. Learn more at www.photoneo.com.About Jacobi Robotics:Jacobi Robotics is revolutionizing automation with AI-powered motion planning technology, enabling faster deployment and higher throughput in logistics and beyond. Headquartered in Silicon Valley with a European office in Hamburg, Jacobi is committed to making automation accessible and efficient for businesses worldwide. Learn more at www.jacobirobotics.com</body></html>

The first showcase of advanced mixed palletizing solution at ProMat 2025 illustrates the combined power of 3D vision and AI-driven robotics, delivering unprecedented efficiency, scalability, and cost savings for warehouses and distribution centers.

Photoneo and Jacobi Robotics Partner to Deliver AI-Powered Robotic Automation for Warehouses

Toshiba Hydro Power (Hangzhou) Co., Ltd (THPC), a joint-venture between Japan’s Toshiba and China’s Power Construction Corporation, is now seeking new technology “3D scanning” to ensure high quality of its manufactured hydropower equipment and provides cutting-edge products to customers worldwide.The company, long been involved in hydropower industry, is committed to developing new technologies and offering advanced products, specially in the design, development and manufacturing of hydropower equipment.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1740720601913-1.jpg" style="width: 100%px;" class="fr-fic fr-dib">Hydropower is a renewable and clean source of energy that can offer various advantages to the society and the environment. It can reduce dependence on fossil fuels and enhance energy security. Therefore, improving the quality of hydropower equipment can help to maximize the benefits of this renewable energy source.The hydropower industry is undergoing rapid growth, and the large-scale equipment used in this industry requires huge investments and high maintenance costs. It is important for hydropower equipment manufacturers to enhance product reliability from the design to the manufacturing to reduce costs and improve efficiency.&nbsp;Mr. Sato from the leading company Toshiba Hydro Power (Hangzhou) Co., Ltd shared with us how they collaborated with Scantech to leverage 3D scanning to enhance inspection.&nbsp; <h2 id="isPasted">Hydropower Equipment Manufacturer&nbsp;Seek to&nbsp;Improve Its&nbsp;Parts</h2>Hydropower equipment consists of large and complex components that are affected by various factors during production and operation. These factors include vibration, humidity, temperature, acid and alkali corrosion, etc. High-quality components can ensure the performance and lifespan of the equipment, as well as the efficient and stable operation of the hydropower unit. This way, the hydropower equipment manufacturers can optimize their benefits.&nbsp;The manufacturer in this story is seeking to develop more advanced equipment to achieve higher capacity, speed and efficiency.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1740720639107-2.jpg" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">How a 3D Scanner Helps to Inspect Hydropower Equipment</h2>Traditional measurement methods have some shortcomings such as low efficiency, high personnel requirements, and being time-consuming. Moreover, these methods cannot generate intuitive reports or provide complete measurement data for further analysis. The lack of data means that these methods cannot provide comprehensive guidance for subsequent maintenance and repair. It is because operators and engineers cannot predict or evaluate the operating conditions of the equipment without complete measurement data.&nbsp;High-tech 3D scanning offers more diverse solutions for hydropower equipment manufacturers from product design, production to even maintenance. By using TrackScan-Sharp, the advanced optical 3D laser scanner from Scantech, operators can conduct NDT testings of equipment to ensure the quality of equipment. High quality helps to extend the service life of hydropower systems, reduce losses and improve the efficiency.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1740720656882-3.jpg" style="width: 100%px;" class="fr-fic fr-dib">Mr. Sato expressed his thoughts on using TrackScan-Sharp, “The TrackScan-Sharp can obtain 3D data of parts quickly with optical tracking, and no targets are needed. I am impressed by its 6-m tracking distance. It is really good when compared to common optical tracking systems. As its working volume is large, operators do not need to move the tracker frequently to scan the whole part.&nbsp;It is lightweight and portable, which can be set up easily on the site. The working conditions in a factory is usually harsh. TrackScan-Sharp’s footprint is small, and it is highly adaptive to harsh environmental conditions. It can be used on site to fulfill tasks.&nbsp;TrackScan-Sharp can meet our needs for quality control and help us deliver high-quality products faster to our customers.”&nbsp;&nbsp;<h2>Advantages&nbsp;of Optical 3D Scanning System&nbsp;</h2>Free&nbsp;and wide-range measurements&nbsp;The optical tracking system features a 25-MP industrial camera and a 49-m³ tracking volume, delivering high-resolution and wide-range measurements. It can capture data from long distances in a wide range without the need to move the tracker frequently. This makes it ideal for measuring large parts such as: large hydraulic turbine blades, runner of pumped storage unit, generator wire rods, and more.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1740720689806-4.jpg" style="width: 100%px;" class="fr-fic fr-dib">High-precision measurements for various scenarios&nbsp;The system combines advanced hardware and robust algorithm to deliver high-precision measurements for various tracking ranges: 0.049-mm volumetric accuracy for 10.4 m³ small-range tracking, 0.067-mm volumetric accuracy for 28.6m³ medium-range tracking, and 0.089-mm volumetric accuracy for 49.0m³ large-range tracking. It can easily capture the fine details of various medium and large components of hydropower equipment.&nbsp;Advanced and efficient 3D scanning&nbsp;TrackScan-Sharp can scan the entire part without requiring any targets, saving time for sticking and removing them. It also allows scanning multiple part simultaneously, enhancing the measurement efficiency.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1740720704567-5.jpg" style="width: 100%px;" class="fr-fic fr-dib">Real-time&nbsp;inspection&nbsp;reportsTrackScan-Sharp features powerful 3D software that can capture, analyze and store data in real time. It can scan the components of hydropower equipment and process the point clouds to generate color maps. It can also store the 3D data in the database for further archiving. TrackScan-Sharp offers precise assessment of the part conditions to deliver high-quality products.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1740720750676-6.jpg" style="width: 100%px;" class="fr-fic fr-dib">SCANTECH’s 3D scanners and 3D solutions are widely applied in the field of energy engineering, such as inspection of hydraulic turbine guide vane, turbine casting, oil and gas pipeline, wind power flange, etc. It helps many large-scale energy enterprises to achieve digital transformation and upgrading.

This video shows how Toshiba Hydro Power (Hangzhou) Co., Ltd, a leading hydropower equipment manufacturer, improves inspection workflows with SCANTECH’s optical 3D measurement system TrackScan-Sharp. Learn more.

SCANTECH 3D Scanner Helps Toshiba Hydro Power to Inspect

In the ever-evolving world of <a href="https://www.3d-scantech.com/3d-scanners/" target="_blank">3D scanning</a>, Digitize Designs, in collaboration with Scantech, undertook the impressive task of digitizing a retired Cobra helicopter. This case study exemplifies how real-world objects can be meticulously transformed into digital models, showcasing the remarkable capabilities of the NimbleTrack 3D scanning system, a completely wireless and portable solution.<h2>Challenges of 3D Scanning a Helicopter&nbsp;</h2>3D scanning a retired Cobra helicopter presents several unique challenges due to its size, shape, structure, and materials. Here are some key considerations:<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739930364771-1.jpg" style="width: 100%px;" class="fr-fic fr-dib">Complex Geometry:&nbsp;The helicopter’s intricate design, including its rotors, tail boom, and mechanical parts, demands high-precision scanning to capture fine details accurately.Accessibility: Some parts of the helicopter may be difficult to access, requiring specialized techniques to ensure comprehensive coverage.Varied Textures: Different materials (e.g., metal, glass) used in the helicopter’s construction can pose challenges in achieving uniform scan quality.<h2 id="isPasted">Introduction to Scantech NimbleTrack</h2>The Scantech <a href="https://www.3d-scantech.com/product/nimbletrack-wireless-3d-scanning-system/" target="_blank">NimbleTrack is an advanced wireless 3D scanning system</a> designed to capture high-precision 3D data of physical objects. Its portability and ease of use make it ideal for various applications, from industrial inspections to heritage preservation. It is capable of capturing 3D data of different parts, intricate surfaces, and complex structures with ease. The system's wireless functionality allows for unprecedented flexibility, enabling users to scan objects from any angle, even from challenging positions.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739930535425-2.jpg" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">3D&nbsp;Scanning&nbsp;a Helicopter&nbsp;</h2>The digitization process began with setting up the NimbleTrack system outdoors at the site where the Cobra helicopter was stationed. NimbleTrack’s wireless and portable 3D scanning simplified the scanning process, even at elevated positions, including atop a six-foot ladder.As the scanning commenced, the NimbleTrack showcased its ability to handle the helicopter's intricate free-form shapes and complex structures, such as pipes and tubes. The scanner's high resolution and accuracy ensured that every detail, no matter how small, was captured. This level of precision is crucial for applications requiring detailed replicas or models for further analysis.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739930556505-3.jpg" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">Advantages of NimbleTrack Optical 3D Measurement System&nbsp;</h2>Wireless Freedom:&nbsp;The NimbleTrack system is fully wireless, eliminating the need for cables to power the instrument or transfer data. This feature allows for on-site measurements even in the absence of a power supply.Compact and Portable:&nbsp;With a length of 57 cm and a total weight of 2.2 kg for the tracker, and 1.3 kg for the scanner, NimbleTrack is lightweight and easy to carry and operate. Therefore, the engineer can capture data from hard-to-reach areas.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739930572044-4.jpg" style="width: 100%px;" class="fr-fic fr-dib">High Frame Rate:&nbsp;The system operates at a high frame rate of 120 FPS, ensuring fast and smooth scanning experiences.Target-Free Scanning:&nbsp;NimbleTrack does not require targets for scanning, streamlining the measurement process.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739930584478-5.jpg" style="width: 100%px;" class="fr-fic fr-dib">Industrial-Grade Precision:&nbsp;The system achieves an accuracy of up to 0.025 mm and a maximum volumetric accuracy of 0.064 mm. It is capable of capturing intricate details of different parts with ease.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739930594065-6.jpg" style="width: 100%px;" class="fr-fic fr-dib">Robust Performance:&nbsp;Equipped with powerful algorithm, NimbleTrack delivers efficient and reliable measurement experiences. It excels at capturing data from different surfaces.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739930604879-7.jpg" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">Scan-to-CAD Model&nbsp;</h2>Following the scanning process, the data was processed using 3D software designed for converting scan data into 3D CAD models. The data processing workflow included:Importing Scan Data:&nbsp;-The scanned data&nbsp;was imported into 3D software.Cleaning and Refining:&nbsp;-Noise and unnecessary data points are removed from the point cloud.-This step ensures a cleaner and more accurate representation of the scanned object.Mesh Generation:&nbsp;-The refined point cloud was converted into a mesh model.-Meshes are essential for creating detailed digital models.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739930623564-8.jpg" style="width: 100%px;" class="fr-fic fr-dib">Solid Model Creation:-Using the mesh model, a solid CAD model is generated.-The solid model represents the object as a complete, editable 3D structure.-It serves as a foundation for further design, analysis, or manufacturing processes.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739930634736-9.jpg" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">Applications of 3D Scanning&nbsp;</h2>3D scanning can contribute to various aspects from product development to <a href="https://www.3d-scantech.com/applications/aerospace/" target="_blank">maintenance, repair, and overhaul (MRO) of airplanes and helicopters</a>.&nbsp;Product Development&nbsp;Advanced 3D scanning captures accurate data of aircraft components, allowing manufacturers to create rapid prototypes for testing and validation. It can also help recreate legacy parts or design new ones by capturing precise 3D models. Besides that, 3D scanners can verify structural deformations, optimizing designs during research and development processes.Inspection3D scanning captures millions of data to inspect intricate components like turbines and engines. Non-contact measurement ensures accuracy without compromising delicate surfaces. For example, Scantech’s handheld 3D laser scanners excel at inspecting sub-flush conditions of fasteners installed on airplane exteriors. These fasteners withstand extreme stress and are crucial for aircraft assembly.MROIn-service aircraft are scanned to identify hidden errors, deformations, and defects. 3D measurement technology ensures proper operation and passenger safety. Handheld 3D scanners provide non-contact measurements without damaging aircraft parts. By scanning the entire surface of an aircraft, including complex geometries, technicians can identify structural issues, corrosion, or fatigue cracks. The high precision of 3D scans allows for early detection of problems, minimizing downtime and reducing the risk of in-flight failures.<h2>Conclusion</h2>The digitization of the Cobra helicopter demonstrated the capabilities of the Scantech NimbleTrack system in transforming a complex real-world object into a detailed digital model. The portability and wireless functionality of the NimbleTrack, combined with the powerful data processing tools in 3D software, showcased a seamless workflow from scanning to model creation.This case study underscores the revolutionary impact of 3D scanning technology in various fields. The ability to capture intricate details and convert them into accurate digital models opens up numerous possibilities, from preserving historical artifacts to enhancing industrial design and manufacturing processes.Discover the magic in action: Watch the <a href="https://www.youtube.com/watch?v=h7OOP-PnqHQ" target="_blank">webinar highlights</a> and explore the capabilities of the Scantech NimbleTrack system further.&nbsp;

SCANTECH and Digitize Designs collaborated to digitize a retired Cobra helicopter, showcasing the NimbleTrack 3D scanning system. The resulting scan data was transformed into 3D CAD models, demonstrating its applications in product development, inspection, and maintenance. 

Digitizing a Cobra Helicopter with NimbleTrack to Unlock 3D Scanning Potential

Hangzhou, China,&nbsp;February&nbsp;10th, 2025 — SCANTECH, a leader in 3D digital solutions, introduces the <a href="https://www.3d-scantech.com/product/3devok-mt-professional-3d-scanner/" target="_blank">3DeVOK MT Professional 3D Scanner</a>, a professional and versatile 3D scanner that stands out for its exceptional performance. Based on industrial-grade 3D scanning technology, it incorporates both lasers and speckles to offer you a magic tool. With professional scanning software, flexible parameter settings, intuitive interaction, and reliable performance, it significantly enhances work efficiency.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739262349092-1.jpg" style="width: 100%px;" class="fr-fic fr-dib">The 3DeVOK MT 3D Scanner is engineered for professionals across a wide array of industries, including artistic design, reverse engineering, 3D measurement, 3D printing, research, and education.&nbsp;Key Features of the 3DeVOK MT Professional 3D Scanner:<ul class="decimal_type"><li>&nbsp;Three Types of Light Sources: 34 blue laser lines, 22 infrared laser lines, and large-area infrared speckle enable precise data capture across multiple scanning modes.</li><li>&nbsp;Marker-free Scanning: The scanner operates without requiring markers, offering seamless 3D scanning across three light source modes, improving workflow efficiency.</li><li>&nbsp;Advanced&nbsp;Hybrid Alignment: Advanced alignment technologies allow smooth, accurate scans, even on surfaces with limited geometry.</li><li>&nbsp;Industrial-Grade Performance: Achieving a scanning accuracy of up to 0.04 mm, resolution up to 0.05 mm, and scanning speeds of up to 4.5 million points per second, the MT offers a powerful solution for professionals.</li><li>&nbsp;Large-Scale Scanning Capabilities: The scanner’s impressive scanning area of up to 1100 mm by 1000 mm and scanning distance of up to 1500 mm enables quick and efficient scanning of medium to large objects.</li><li>&nbsp;Exceptional Adaptability:&nbsp;The 3D scanning system excels in dark environments, outdoor settings, and on surfaces with black, shiny finishes,&nbsp;ensuring precise, reliable scans in challenging conditions and diverse surfaces.</li></ul>Efficient&nbsp;No Markers NeededMarker-free 3D scanning is supported across three light source modes, ensuring easy operations. Its plug-and-play design further enhances on-site scanning efficiency.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739262390447-2.jpg" style="width: 100%px;" class="fr-fic fr-dib">Advanced Hybrid AlignmentWith advanced alignment technologies for geometry, texture, and marker, it ensures smooth alignment with minimal or no markers, whether scanning surfaces rich in geometry and feature or those with limited features, for effortless and intuitive operation.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739262403656-3.jpg" style="width: 100%px;" class="fr-fic fr-dib">Fast and Stable ScanningIn laser modes, MT captures data at a rate of up to 4.5 million points/s with a high frame rate of 70 fps. Its scanning area per frame covers up to 490 mm*490 mm, offering smooth and stable scans of medium to large objects.Robust&nbsp;Exceptional Resolution&nbsp;Achieve a maximum resolution of 0.05 mm, accurately capturing complex textures and intricate details for objects over 5 cm.&nbsp;High&nbsp;Precision&nbsp;Accuracy reaches up to 0.04 mm+0.06 mm/m in marker-based alignment mode. Offers highly accurate and high-quality 3D data thanks to its real-time meshing algorithms.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739262422132-4.jpg" style="width: 100%px;" class="fr-fic fr-dib">Vivid Color RestorationSupport 24-bit high-definition color scanning, enhanced by high-resolution camera images and texture mapping, delivering true-to-life texture and color reproduction of objects.Flexible&nbsp;Multi-Size ScanningIt supports the scanning of objects ranging from 0.05 m to 5 m, making it perfect for all kinds of parts, medium to large items, art pieces, human body scans, and more.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739262440088-5.png" style="width: 100%px;" class="fr-fic fr-dib">Adaptable to Various EnvironmentsPerform efficiently in indoor, outdoor, low-light, and even direct sunlight conditions, ensuring reliable results in any setting.Handles Complex MaterialsNo powder is needed to scan challenging surfaces, including black and reflective objects, black hair, and multi-colored items.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739262455005-6.jpg" style="width: 100%px;" class="fr-fic fr-dib">VersatileReverse Engineering34 blue laser lines/22 infrared laser lines + marker alignment&nbsp;-Accuracy of up to 0.04 mm, resolution of up to 0.05 mm-3D data formats like *.asc and *.stl are supported&nbsp;-Compatible with a wide range of reverse engineering software, enabling efficient redesign and manufacturing processes.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739262536136-7.jpg" style="width: 100%px;" class="fr-fic fr-dib">Artistic Design34&nbsp;blue laser&nbsp;lines/22 infrared laser lines + hybrid alignment&nbsp;-Marker-free scanning&nbsp;for objects with intricate textures and geometric features-Resolution&nbsp;of up to 0.1mm, ideal for most applications-Combined with color scanning and high-definition texture mapping, it effectively meets the needs of artistic design, data archiving, and 3D visualization<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739262522335-8.jpg" style="width: 100%px;" class="fr-fic fr-dib">Human DigitizationInfrared speckle + geometry/hybrid alignment-Class-Ⅰ&nbsp;and eye-safe laser,&nbsp;IEC 60825 certified-Support light-free scanning, hair scanning, intelligent clutter removal-Ideal for medical rehabilitation design, personalized body part customization, and artistic portrait design<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739262571135-9.jpg" style="width: 100%px;" class="fr-fic fr-dib">Measurement of Medium to Large ObjectsLarge-area scanning (infrared speckle) + fine-scanning (blue laser/infrared laser/small-area speckle)-Scanning area&nbsp;of up to 1100mm*1000mm. Easy to scan medium to large objects thanks to its rich detail capturing in one frame-Seamless mode switching&nbsp;and data alignment.&nbsp;Smoothly scan medium to large objects while preserving fine details-Scanning depth of field ranges from 50-1500 mm, offering flexible multi-angle scanning for complete data capture<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739262583497-10.jpg" style="width: 100%px;" class="fr-fic fr-dib">Research &amp; Education-With composite light sources&nbsp;and multiple alignment options, MT offers adaptability to various environments and object sizes-Meet&nbsp;the 3D data acquisition needs&nbsp;across various fields, including industrial design, mechanical design, artistic design, cultural heritage and archaeology, medical rehabilitation, forensic identification-With user-friendly software, professional services, and exclusive educational discounts, it provides a cost-effective 3D solution for research and educational purposes<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739262595767-11.jpg" style="width: 100%px;" class="fr-fic fr-dib">For more information about the 3DeVOK MT and to place an order, please visit <a href="http://www.3DeVOK.com" target="_blank">www.3DeVOK.com</a>. About 3DeVOK 3DeVOK, powered by SCANTECH's industrial-grade scanning technology, offers 3D scanners with exceptional 3D reconstruction capabilities. It is dedicated to delivering cutting-edge 3D digital solutions across various industries.Focusing on medical rehabilitation, artistic design, cultural heritage preservation, human digitization, virtual display, reverse engineering, automotive customization, 3D printing, plant growth research, and forensic science, 3DeVOK continually expands the boundaries of 3D digital applications. By exploring innovative technologies and their societal value, 3DeVOK strives to help users unlock the full potential of 3D digital tools, driving breakthroughs in design and production efficiency.

SCANTECH proudly introduces the 3DeVOK MT Professional 3D Scanner, a versatile 3D scanner that stands out for its exceptional performance. It incorporates both lasers and speckles to offer you a magic tool, which is ideal for artistic design, reverse engineering, 3D measurement, 3D printing and more

SCANTECH Announces the Launch of the 3DeVOK MT Professional 3D Scanner

In the realm of extreme sports, few events rival the intensity and challenge of the Dakar Rally. Beyond being a mere race, it stands as a testament to human endurance and the resilience of machinery. Originating in 1978, the Dakar Rally has grown into a global phenomenon, spanning over 5,000 miles of unforgiving terrain, from deserts to mountains and savannas.<iframe width="640" height="360" src="https://www.youtube.com/embed/pM_aDHaCfq8?&amp;t&amp;wmode=opaque&amp;rel=0&amp;enablejsapi=1&amp;origin=https://www.wevolver.com" frameborder="0" allowfullscreen="" class="fr-draggable" data-lf-form-tracking-inspected-kn9eq4roawkarlvp="true" data-lf-yt-playback-inspected-kn9eq4roawkarlvp="true" data-lf-vimeo-playback-inspected-kn9eq4roawkarlvp="true"></iframe> Prodrive made its debut in the rally scene in 2020 and has since been a consistent participant in the last three Dakar rallies. They have earned a well-deserved reputation for their adeptness in designing and manufacturing resilient and high-performing race and rally cars. Their track record of success speaks volumes about their proficiency in creating championship-worthy vehicles. A prime example of their prowess is when the Prodrive's Hunter model clinched the top three positions on a Dakar stage, highlighting the company's dedication to engineering excellence.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1736821800131-768.jpg" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">“We need to monitor the health of our vehicles, particularly the space frames”-Paul Doe, Chief Chassis Engineer.&nbsp;</h2>The Dakar Rally stands out as one of the toughest races worldwide, with its challenging terrains and extreme weather conditions. Ensuring the structural integrity of vehicles is paramount to ensure the safety of drivers and co-drivers. Any damage or abnormalities in the frame could jeopardize the vehicle's stability, rendering it unsafe for use.The vehicle's frame serves as the foundation of its structure, influencing its overall performance. Compromised frames can impact handling, speed, and reliability – crucial factors in the demanding environment of the Dakar Rally. Regular inspections play a vital role in identifying potential issues early on, allowing for prompt repairs and maintenance. This proactive approach extends the vehicle's lifespan and reduces the risk of unexpected breakdowns or malfunctions during the race.Post-rally inspections yield valuable insights into how vehicles have endured the rally's harsh conditions. These insights inform refinements and improvements in the design and manufacturing processes, driving continuous enhancement and innovation in 3D engineering solutions.The inspection process of the Dakar frame goes beyond a mere routine check; it is a comprehensive endeavor that underscores safety, enhances performance, promotes longevity, and fuels the relentless pursuit of excellence in motorsport.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1736821306934-3.jpg" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">Elevating the Frame 3D Data Capturing Process with TrackScan-Sharp</h2>For this task, our local partner utilized the Trackscan-Sharp, a state-of-the-art large-scale 3D scanner, renowned for its advanced capabilities:1. This tracking 3D scanning system harnesses cutting-edge optical tracking technology and high-resolution cameras to deliver unmatched accuracy and efficiency in scanning large-scale parts and components.2. With a measuring volume of 49m3 and a tracking distance of up to 8 meters, the Trackscan-Sharp enabled capturing the front and sides of the vehicle in a single position, minimizing the need for tracker repositioning and thus saving time while reducing the risk of errors.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1736821328358-2.jpg" style="width: 100%px;" class="fr-fic fr-dib">The following step involved a comprehensive inspection of the motorsport frame. By comparing the latest scan data with historical records, any structural changes or potential damage were identified. Importing the STL file representing the newly captured 3D mesh of the automotive frame into inspection software facilitated a side-by-side comparison with existing records. This critical analysis allowed for the detection of any deviations or changes in the frame's structure resulting from the stresses endured during the rally.<h2>Conclusion</h2>The utilization of 3D scanning technology in the realm of motorsport, particularly in race car inspection, represents a significant advancement in efficiency and precision. The integration of cutting-edge tools like the TrackScan-Sharp has revolutionized the inspection process, offering a seamless and accurate experience for continuous improvement and innovation in race car design and manufacturing processes.&nbsp;

This blog introduces Prodrive's venture into the Dakar Rally highlights the critical role of 3D scanning technology in race car inspection. Leveraging TrackScan-Sharp, Prodrive ensures thorough assessments of vehicle frames, vital for maintaining safety and performance in extreme racing conditions.

Navigating Extreme Terrain: Prodrive's Utilization of 3D Scanning Tech in Motorsport

The aviation industry continually evolves, with ongoing efforts to refine and improve existing technologies. Within this vast landscape, the development of single-person flight carriers—such as gyrocopters—stands out as an exciting niche. These compact, lightweight aircraft offer unmatched freedom and mobility, captivating both hobbyists and seasoned pilots. As the industry evolves, so does the need for meticulous inspection and quality control to ensure these cutting-edge machines meet the highest standards of safety and performance.<h2>NIKI Rotor Gyrocopter Manufacturing Company</h2>NIKI Rotor Aviation, a Bulgarian company, specializes in producing gyrocopters which blend the best of airplanes and helicopters. Founded by an owner with a passion for aviation, NIKI Rotor began as a hobby in a small workshop, where miniature remote-controlled aircraft models took flight. Today, the company produces fully operational gyrocopters ready for sale.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1736299275388-1.jpg" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">For Inspection and&nbsp;<a href="https://www.3d-scantech.com/solution/product-development/" target="_blank">Product Development</a>&nbsp;</h2>Finished Product Inspection:&nbsp;Utilize a 3D scanner to inspect the finished gyrocopter, ensuring it meets design specifications and quality standards. By capturing precise 3D models of the gyrocopters, dimensions, tolerances, and surface quality can be verified, ensuring the final product is defect-free.Product Development:&nbsp;Generate an accurate 3D model of the existing gyrocopter frame through <a href="https://www.3d-scantech.com/3d-scanners/" target="_blank">3D scanning</a> to extract geometric data for updating engineering drawings. The measurement assists in analyzing current designs and optimizing product structures.<h2>What Part To Be Inspected&nbsp;</h2>One of the primary components NIKI Rotor needs to 3D scan is a large, intricately designed frame of their gyrocopters. This frame, measuring approximately 2m x 1m x 3m, is made of black carbon fiber with a bright yellow paint finish. Its large curved surfaces add complexity to the measurement process, demanding a high level of accuracy and detail in measurement.<h2>Measurement Challenges&nbsp;</h2>Traditional measurement methods fall short when faced with such a complex and sizable component. The primary challenges include:<ul><li>&nbsp;High Precision Requirements:&nbsp;Ensuring flight safety necessitates high precision in the <a href="https://www.3d-scantech.com/solution/3d-inspection/" target="_blank">manufacturing and inspection&nbsp;</a>of gyrocopter parts, often at the micron level.</li><li>&nbsp;Wide Range of Sizes:&nbsp;Gyrocopter components vary significantly in size, from small precision parts to large structural components.</li><li>&nbsp;Complex Geometries:&nbsp;Gyrocopter components typically have intricate curves and geometric shapes, including rotor blades and fuselage structures.</li><li>&nbsp;Surface Characteristics:&nbsp;Carbon fiber, particularly in black, poses significant challenges for conventional scanning techniques.</li><li>Time-Consuming Processes:&nbsp;Traditional probe measurements are time-intensive, making them impractical for such large parts.</li></ul><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1736299297367-2.jpg" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">Scantech's 3D Solutions</h2>To address these challenges, NIKI Rotor turned to Scantech's Bulgaria&nbsp;reseller, Great Master, for&nbsp;cutting-edge 3D scanning technology, specifically the&nbsp;<a href="https://www.3d-scantech.com/product/trackscan-sharp/" target="_blank">TrackScan-Sharp&nbsp;optical 3D measurement&nbsp;system</a> to capture highly accurate and detailed 3D data. This system offers a range of features tailored to meet the demands of inspecting complex, large-scale parts.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1736299308197-3.jpg" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">Scanning Process</h2>The TrackScan-Sharp system employs advanced blue laser technology, which is particularly effective for scanning carbon fiber and black surfaces. The scanning process, which can be completed in approximately 10 minutes, involves the following steps:<ul><li>&nbsp;Setup: Positioning the TrackScan-Sharp to cover the entire component.</li><li>&nbsp;Scanning:&nbsp;Utilizing the blue laser to capture detailed measurements without the need for targets.</li><li>&nbsp;Data Collection: Gathering comprehensive data to create precise color maps.</li></ul><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1736299257687-4.jpg" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">Benefits of 3D Solutions</h2>The advantages of using Scantech's 3D solutions are manifold:<ul><li>&nbsp;Accuracy:&nbsp;TrackScan-Sharp can measure the dimensions and tolerances of gyrocopter components accurately with accuracy of up to 0.025 mm , ensuring they meet design specifications and quality standards. The blue laser technology ensures accurate scanning of carbon fiber and black surfaces.&nbsp;</li><li>&nbsp;Efficiency:&nbsp;The TrackScan-Sharp's large tracking volume allows for a complete scan in a single shot, significantly reducing inspection time.</li><li>&nbsp;Simplicity:&nbsp;The system's ability to scan without targets simplifies the process.</li></ul><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1736299325825-5.jpg" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">For Inspection&nbsp;</h2><ul><li>&nbsp;Surface Quality Assessment:&nbsp;High-resolution scanning allows for detailed inspection of surface quality, identifying any defects or imperfections that may affect performance.</li><li>&nbsp;Data Clarity:&nbsp;The resulting comparison drawings clearly highlight discrepancies between the CAD model and the actual component, providing essential data for design corrections and improvements.</li></ul><h2>For Product Development&nbsp;</h2><ul><li>&nbsp;Accurate 3D Models:&nbsp;The system generates precise 3D models of existing gyrocopter parts, facilitating the extraction of geometric data needed for creating or updating engineering drawings.</li><li>&nbsp;Design Optimization:&nbsp;Detailed scans enable the analysis of current designs, identifying areas for improvement and optimization.</li></ul><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1736299334695-6.jpg" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">Conclusion</h2>Trackscan-Sharp provides valuable data support, enabling customers to correct CAD designs and improve overall product development. By doing so, it accelerates the research and development cycle while minimizing trial-and-error costs. Additionally, this versatile scanner can be utilized for quality inspection and control during production. NIKI Rotor Aviation’s commitment to innovation and precision has positioned them at the forefront of gyrocopter manufacturing. With the integration of Trackscan-Sharp, they not only address inspection and development challenges but also empower their clients to confidently take flight.

In the aviation industry, a gyrocopter manufacturer employs Scantech’s advanced optical 3D measurement system, TrackScan-Sharp. This cutting-edge technology enables precise and efficient scans of intricate components, enhancing product development and inspection.

3D Scanning Enhances Inspection and Product Development in Aviation Industry

As the global energy industry increasingly shifts towards sustainable and renewable sources, the demand for efficient and reliable power generation equipment, such as hydraulic turbines, continues to grow. In this context, the precision of critical components like the spiral casing is essential. Even minor dimensional deviations in the casing can lead to misalignments, reduced efficiency, and operational failures.Traditional measurement methods often fall short in accurately capturing the complex geometry and large scale of these components. <a href="https://www.3d-scantech.com/3d-scanners/" target="_blank">3D scanning</a> technology provides a precise, real-time, non-contact solution, enabling manufacturers to accurately capture the full dimensions of the spiral casing.&nbsp;<h3>Client Overview</h3>The client is a leading manufacturer of hydraulic turbines, specializing in the production of high-efficiency turbine systems for the global hydropower industry. They design and produce a wide range of turbine types and associated equipment, including spiral casings, critical for the turbine's performance.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1735547433436-1.jpg" style="width: 100%px;" class="fr-fic fr-dib">Given the complexity and large size of the spiral casings, the client needed a high-precision inspection solution to ensure dimensional accuracy, avoid assembly issues, and meet strict industry standards.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1735547446299-2.jpg" style="width: 100%px;" class="fr-fic fr-dib">To meet these needs, the client required a solution that could:<ul><li>Measure large, complex geometries accurately.</li><li>Detect, address, and prevent deformations or misalignments to ensure proper fit during assembly.</li><li>Provide real-time feedback for continuous quality control and adjustments.</li></ul><h3>Challenges of Traditional Measurement Methods</h3>Traditional measurement techniques, such as laser tracking and mechanical gauges, face significant limitations when it comes to accurately inspecting large, complex components like spiral casings. These challenges include:Limited Measurement Range: Conventional methods struggle to measure large-scale components accurately without frequent repositioning, leading to potential errors in data stitching and reduced efficiency.Susceptibility to Environmental Factors: Measurements taken in production environments can be influenced by temperature fluctuations, vibrations, or dust, affecting the accuracy and consistency of results.Inability to Capture Complex Geometries: Traditional tools can only measure discrete points, making it difficult to capture the full, intricate shape of the spiral casing, including curves, angles, and detailed surface features.Time-Consuming and Labor-Intensive: Manual measurements are slow and prone to human error, often requiring multiple iterations and inspections, which delays production and increases costs.These challenges highlight the need for a more advanced, efficient, and accurate solution, prompting the client to explore 3D scanning technology for its precision and ability to address these issues.<h3>Solution: 3D Scanning for Spiral Casing Inspection</h3>To overcome the limitations of traditional measurement methods, the client implemented <a href="https://www.3d-scantech.com/product_category/tracking-3d-scanner/" target="_blank">TrackScan Sharp&nbsp;3D scanning system</a>, designed for large-volume, high-precision measurements, provided an effective solution for inspecting the spiral casing with several key advantages:<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1735547468322-3.jpg" style="width: 100%px;" class="fr-fic fr-dib"><h3 id="isPasted">Portable and Reliable On-Site Scanning</h3>The TrackScan Sharp was ideal for on-site measurement of the spiral casing, which is difficult to move due to its size. The handheld 3D scanning system’s portability allowed the client to conduct precise measurements directly in the workshop, improving operational efficiency.Its sturdy design ensured stable performance even in challenging workshop environments, remaining unaffected by vibrations, temperature changes, or noise. Its dynamic tracking further ensured the precise measurement on the vibrant shop floors.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1735547487791-4.jpg" style="width: 100%px;" class="fr-fic fr-dib"><h3 id="isPasted">Highly-Efficient&nbsp;Measurement</h3>Equipped with on-board processor for edge computing, the 3D scanning system’s tracker output 3D coordinates in real time after processing images. It sped up the data transfer and the measurement process.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1735547503110-5.jpg" style="width: 100%px;" class="fr-fic fr-dib">Besides, its one-position measurement range is larger than that of traditional measurement method. With a few repositioning, it can efficiently capture the data of large-scale parts and ensure the precision by reducing the times of data alignment. Combined with its high scanning rate, the measurement was completed in just 2 hours.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1735547515051-6.jpg" style="width: 100%px;" class="fr-fic fr-dib">Precise Data Capture&nbsp;TrackScan Sharp enabled precise capture of the complete geometry of the spiral casing, including complex curves, intricate features, subtle deviations and hole diameters.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1735547528855-7.jpg" style="width: 100%px;" class="fr-fic fr-dib">The advanced algorithms ensured accurate measurement of dimensions and machining allowances. This 3D scanning system allowed the client to obtain precise data and ensured the parts manufactured are of high standards.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1735547542263-8.jpg" style="width: 100%px;" class="fr-fic fr-dib"><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1735547554736-9.jpg" style="width: 100%px;" class="fr-fic fr-dib">Detailed Deviation AnalysisThe scanning data was processed to create a detailed <a href="https://www.3d-scantech.com/3d-model/" target="_blank">3D model</a> of the spiral casing, which was then compared to the original CAD model. This deviation analysis helped identify discrepancies and provided critical insights for quality control.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1735547571052-10.jpg" style="width: 100%px;" class="fr-fic fr-dib"><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1735547580166-11.jpg" style="width: 100%px;" class="fr-fic fr-dib">The deviation color map allowed the client to identify dimensional deviations promptly, so that they minimized defects and ensured the casing met strict tolerances throughout the manufacturing process. It also highlighted specific machining allowances on the surfaces to be machined, ensuring precise machining. Additionally, the high-precision data, especially precise hole diameters, provided a valuable reference for subsequent assembly.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1735547594478-12.jpg" style="width: 100%px;" class="fr-fic fr-dib">The implementation of the TrackScan Sharp 3D scanning system successfully addressed the client's challenges, providing a comprehensive and precise solution that significantly improved the accuracy, efficiency, and reliability of the inspection process for the spiral casing.<h3>The Broader Impact and Future Outlook</h3>The integration of TrackScan Sharp 3D scanning system has not only addressed the immediate challenges in the precision inspection of spiral casings but also set a new standard for quality control in large-scale turbine manufacturing. By offering on-site measurement, improving measurement accuracy, reducing inspection time, and providing real-time feedback, the solution ensured the manufacturing of high-quality turbine components for the client’s global customers. Its intuitive feedback help manufacturers to monitor the production processes in real time, allowing them to make timely adjustments to reduce defect rates and achieve greater financial benefits.&nbsp;Looking forward, the <a href="https://www.3d-scantech.com/application/" target="_blank">application of 3D scanning</a> technology in turbine manufacturing is expected to continue evolving, with future advancements in scanning precision, speed, and automation. The ability to detect and correct deviations in real time will play a critical role in further streamlining production processes and minimizing defects. As the demand for high-performance, reliable turbine systems grows, especially in the renewable energy sector, the adoption of advanced technologies like TrackScan Sharp will become increasingly vital to maintaining competitiveness and meeting industry standards.The widespread adoption of 3D scanning technology will not only enhance product quality but also contribute to greater sustainability, by optimizing production processes, reducing waste, and ensuring longer product lifecycles. As Scantech continues to innovate, our <a href="https://www.3d-scantech.com/3d-solution/" target="_blank">3D&nbsp;solutions</a> are poised to play a pivotal role in shaping the future of manufacturing, helping industries meet the challenges of the modern world with precision, speed, and efficiency.

Scantech's TrackScan Sharp 3D scanning system provides a cutting-edge solution for inspecting spiral casings in turbine manufacturing. By offering high-precision measurements, real-time feedback, and rapid data capture, it enhances production efficiency and ensures the highest quality standards.

How 3D Scanning Technology Revolutionizes Spiral Casing Inspection in Turbine Manufacturing

What started out in 1928 as a blacksmith and carriage smithy is now, 94 years later, a modern, customer-focused vehicle manufacturing company in the heart of Switzerland. These days, <a rel="noopener noreferrer" href="https://sutter-fahrzeugbau.ch/" target="_blank">Sutter AG Lungern Fahrzeugbau</a> specializes in the development and manufacture of 3-side tippers of up to 40t, loading bridges for all trucks and vans, box bodies, tipping bodies, quick-change systems, special vehicles, maintenance and repairs of bodies and trailers.Before purchasing the Creaform 3D scanner, engineers at Sutter spent about 5% of their working time manually measuring certain components with complex geometries to fit them to vehicles. These are mainly aluminum covers, underride guards, crane mounting elements, and other vehicle mounted components that are tailored to the requirements of the vehicle or the customer’s wishes. Before, these parts used to be manufactured without the possibility of double-checking them prior to the time of final assembly, as it was not possible to check the geometries on the vehicle itself. Apart from the extended amount of time it took to develop the components, the effort and expense required to have them modified and adapted by qualified metal workers for their final place of use was enormous.<h2>Requirements for a new measuring system and implementation</h2>Sutter often has to deal with large scanning areas, such as truck chassis zones, where the distance between the individual components is important, yet the measurement accuracy must remain high. The crucial requirement in purchasing the measurement system was therefore accuracy.One of the key factors in choosing <a href="https://www.creaform3d.com/en">Creaform Go!SCAN SPARK</a> was the ability to purchase not just a product, but a complete service. This included the purchase of consumables for the use of the scanner, a laptop, support for the work on site, after-sales service in case of maintenance, repairs, and questions.The implementation of Creaform’s 3D measurement solutions was very intuitive, as it did not require a new process to be defined, only for an existing one to be replaced. In practice, the manual measurement process was simply replaced by 3D scanning. This not only provided the design department with more measurement data, but also allowed them to check the actual dimensions and geometries of vehicle components during development (a double-check).Since Sutter AG is a small company, the entire process from 3D scanning to ordering raw materials for manufacturing the components, such as sheet metal, is handled by one of the engineers in the engineering department. A single two-day training session by a Creaform technician made it possible for Sutter to be fully operational and independent right from the start.<h2>Truck add-on parts: Teamwork between Creaform Go!SCAN SPARK, engineering department and workshop</h2><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1733989230571-dji_0032-scaled.jpg" style="width: 100%px;" class="fr-fic fr-dib">Sutter AG handles a multitude of diverse projects. As an example, we would like to show how the design, manufacture, and assembly of a customized tool box on an existing truck chassis for the transport of construction machinery was created in cooperation between the workshop and the engineering department.Due to current delivery bottlenecks at the vehicle manufacturer, the “construction machine taxi” project was created under tight time constraints. This meant the engineering department had to do a lot of advance preparation using CAD designs. When the vehicle arrived, an advanced design status was achieved very quickly and the workshop itself built some additional attachment holders for tool boxes.Another application Sutter has found for the technology is to ensure traceability in the archive in accordance with the ISO9001 standard. It was therefore decided to scan the additional mounting bracket with the <a href="https://www.creaform3d.com/en">Creaform Go!SCAN SPARK.</a><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1733989245859-sutter_bild1.jpg" style="width: 100%px;" class="fr-fic fr-dib">Area with additional mounting bracket for toolboxes to be scannedAlthough the additional mounting bracket has a wide variety of surface finishes, colors, and geometries, it took very little time to scan and the amount of material required (targets and matting spray) was very low.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1733989265416-sutter_bild2.png" style="width: 100%px;" class="fr-fic fr-dib">3D scan of the truck chassis with additional elements mounted by Sutter in the VXmodel softwareWith the help of the <a href="https://www.creaform3d.com/en/metrology-solutions/3d-applications-software-platforms/vxmodel-scan-cad-software-module" id="isPasted">VXmodel</a> export function, everything could be imported directly into Solidworks and traced very quickly. This was mostly done using the measurement function, the creation of geometry (such as profiles, planes, and cylinders) in VXmodel, and then with the direct transfer of the geometries into Solidworks.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1733989299882-reverse-engineering.jpg" style="width: 100%px;" class="fr-fic fr-dib">Reverse engineering in SolidworksWhere possible, purchased parts were replaced with 3D data from parts suppliers. However, this does not happen as a rule, since missing 3D models are often replaced by mesh bodies from 3D scans. This method of working also increases the quality and completeness of the company’s own database of purchased parts.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1733989337664-sutter_bild3.png" style="width: 100%px;" class="fr-fic fr-dib">CAD view of the scanned areas with traced toolbox holders and purchased part (hydraulic tank)<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1733989357772-sutter_bild4.png" style="width: 100%px;" class="fr-fic fr-dib">CAD view with bridge (main design, manufactured by the engineering department), hydraulic tank (from 3D data from parts supplier), and toolboxes (holders built by the workshop and redesigned through reverse engineering<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1733989372499-sutter_bild5.jpg" style="width: 100%px;" class="fr-fic fr-dib">Finished body<h2 id="isPasted">How the Go!SCAN SPARK with VXmodel has improved processes and practices at Sutter AG</h2>Apart from the main requirement of accuracy already mentioned before, there have been several improvements at a practical level:<ul><li>The space analysis in the planning of bodies, but also of additional units and attachments, has been greatly simplified.</li><li>The accuracy of measurements and the production of raw parts have been increased.</li><li>Quality management has been improved and it is now possible to track completed and similar projects.</li><li>The waste rate of raw parts has been reduced or brought to zero.</li><li>The assembly and adaptation time by the workshop has been reduced, which avoids the need for highly trained employees (the objective is a plug &amp; play strategy).</li></ul>In terms of software, the <a href="https://www.creaform3d.com/en/metrology-solutions/3d-applications-software-platforms/vxmodel-scan-cad-software-module">VXmodel software module</a> used by Sutter enables the data to be scanned, processed, and aligned with the correct coordinate system quickly and easily, and finally exported directly to the Solidworks CAD drawing program. The biggest advantage is definitely the possibility to export the raw data directly into the Solidworks format. There, the data can be used for CAD comparisons or as an aid for designing further parts.All these factors have led to considerable improvements in internal processes and shared practices in the execution of projects.<h2>Future areas of application</h2>Sutter’s central idea is to gradually increase the use of the <a href="https://www.creaform3d.com/en/handheld-portable-3d-scanner-goscan-3d">Creaform 3D scanner</a> in order to spread the technical and practical benefits across all industries and product types.Burim Shala, Technical Manager at Sutter comments: “Another step we would like to take as a company is to scan purchased standard components for which there are no 3D models, so that we can plan and design our products with even more detail and precision. We would like to use the 3D scanner mainly for preliminary clarifications so that we can design earlier in the manufacturing process. In a nutshell, I would say that Creaform measurement solutions help us keep the focus on the ‘golden triangle’.”<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1733989405049-golden-triangle.png" style="width: 100%px;" class="fr-fic fr-dib">Blue triangle. At the top corner is says “Quality,” at the bottom left corner “Time,” at the bottom right corner “Cost.”

The use of the Go!SCAN SPARK and VXmodel leads to significant improvements in the internal processes when carrying out projects at the Swiss company Sutter AG.

Vehicle manufacturing company increases design quality with 3D scanners

<a href="https://www.fcmore.cl/">FC More Integral</a> is a leading engineering firm based in Chile that specializes in comprehensive solutions for the mining industry. The company manufactures, offers maintenance and repairs components of mining equipment. FC More Integral provides its services to major mining businesses, including Cerro Colorado, Collahuasi, Lomas Bayas (a Glencore company), Finning-CAT, and Komatsu, Minera Escondida, Minera Centinela and Sierra Gorda.With a strong commitment to quality, FC More Integral has established itself as a trusted partner for complex projects across Latin America. The company’s team brings together multidisciplinary expertise, enabling it to deliver tailored solutions that meet each client’s unique challenges.<h2>Legacy inspection techniques are no longer effective for Latin America’s booming mining sector</h2>In the mining industry, maintaining and repairing large-scale equipment is a critical challenge, especially when it comes to the integrity of components and assemblies. Traditional visual inspections and manual 3D measurement techniques can be prone to human error, resulting in overlooked issues that lead to costly component failures and fleet downtimes.According to Robert Valenzuela, Manager of Engineering, Administration and Quality at FC More Integral, there was—and still is—a growing need in the Latin American mining sector for more accurate and reliable methods to evaluate, repair, and improve parts to ensure equipment performance and operational efficiency.The team at FC More Integral wanted to find a better approach, using the latest metrology technologies, to improve component inspections, designs, redesigns, manufacturing and quality control.<h2>Transforming 3D measurement challenges into market opportunities</h2>The FC More Integral started exploring different 3D scanning solutions. They settled on two Creaform solutions: the&nbsp;<a href="https://www.creaform3d.com/en/handyscan-3d-silver-series-professional-3d?aw_campaign=20.90.1.0-%5bBRANDED%5d-Search-Canada-EN%5bCB%5d&network=g&aw_device=c&keyword=handyscan%20silver&creative=696797456081&matchtype=p&gad_source=1&gclid=CjwKCAjwxY-3BhAuEiwAu7Y6s_kTPWwwT3s0CI-LbT6HZZSJivU99BqPjkgRqaJwqO1UZs21Z8OMIxoCJLoQAvD_BwE">HandySCAN 3D|SILVER metrology-grade 3D scanner</a> and the&nbsp;<a href="https://www.creaform3d.com/en/metrology-solutions/optical-measuring-systems-maxshot-3d">MaxSHOT 3D optical coordinate measuring system</a>.“Our customers use HandySCAN 3D|SILVER to carry out 3D measurements on smaller components and the MaxSHOT 3D to scan large components over 5 meters—and up to 30 meters,” explained Ismael Mandiola at Talentum Digital. “The results are always accurate, reliable and repeatable.”The ultimate goal was to set up a brand-new and patented service, FC Scan, using Creaform’s technologies. In addition to improving the company’s in-house workflows, the HandySCAN 3D|SILVER and MaxSHOT 3D are now leveraged to provide FC More Integral’s customers with on-site assessments.“With FC Scan, customers can obtain a range of possibilities, from a simple initial structural diagnosis to deformation or failure identification to an entire inspection cycle, which generates a real three-dimensional image of how the component is today,” Robert said. That data makes carrying out maintenance and repair work easier and more precise. FC Scan customers appreciate the higher quality of repairs, reduced lead times and minimized downtimes.Another bonus is part archiving for future reference. “We can provide customers with complete models of various components and assemblies—information that was previously unavailable to many mining companies,” he mentioned.FC More Integral’s experts are thrilled with the MaxSHOT 3D and HandySCAN 3D|SILVER. They have had a tremendously positive impact on the company’s processes and customer inspections.

The FC More Integral started exploring different 3D scanning solutions. They settled on two Creaform solutions: the HandySCAN 3D|SILVER metrology-grade 3D scanner and the MaxSHOT 3D optical coordinate measuring system.

Mining engineering firm opens new service segment thanks to 3D scanners

<a href="https://www.eberhard.ch/" id="isPasted">Eberhard Unternehmungen</a> is a family-owned company with over 70 years of experience in civil engineering, railroad construction, airport construction, excavation, demolition, recycling and contaminated site remediation. With more than 650 employees, the company carries out the most complex projects with services that are both sustainable and economically viable. Based near to Zurich, Switzerland, Eberhard Unternehmungen has built an enviable reputation for first-class primary and secondary building materials, advanced technologies, and an extensive network of like-minded partners.<h2 id="isPasted">The challenge: Roadblocks with manual 3D measurement techniques</h2>For a long time, Eberhard Unternehmungen relied on manually taking 3D measurements of parts and recording the surrounding areas. Measuring components by hand was not only time-consuming but also prone to waste.Faced with production delays and extended downtimes, the company decided it was time to look for a more modern way of capturing 3D measurements. As team members scouted out technology solutions, they based their evaluations on the following criteria:<ul><li>Speed</li><li>Accuracy</li><li>Suitable for any environment</li><li>The ability to use it in any plant or on any site—with or without an external power</li><li>Easy to use and easy to rework.</li></ul>The ultimate goal was to reduce breaks in production as well as ensure smoother planning and assembly processes. This included identifying obstacles in advance for the installation and removal of parts in a sometimes highly obstructed environment.<h2>The solution: Creaform’s HandySCAN Max</h2>After its market analysis, Eberhard Unternehmungen chose <a href="https://www.creaform3d.com/en/handyscan-3d-max-series-for-large-objects">Creaform’s HandySCAN Max</a> for its ease of use, flexibility, speed, and accuracy for the reverse engineering of large parts. Creaform’s <a href="https://www.creaform3d.com/en/metrology-solutions/3d-applications-software-platforms/vxmodel-scan-cad-software-module">integrated Scan-to-CAD software module, VXmodel</a>, along with comprehensive training and support services, were also key factors in the decision.The HandySCAN Max’s user-friendly hardware and software allowed the team to adapt quickly. Although the scanning process initially had a learning curve, it soon became intuitive for operators, enabling them to capture precise 3D measurements of complex structures.Once the team was completely onboarded, they got to work on more demanding assignments. In a specific project, the team needed to replace a transfer funnel that had reached the end of its life. Without any original geometry data, they turned to the HandySCAN Max. By strategically positioning targets on the component, users were able to scan the funnel in 3D. The scan data was then processed in VXmodel, where planes and axes were generated before exporting the data into CAD for the final design. This seamless setup allowed Eberhard Unternehmungen to produce the necessary production documents for the replacement quickly and accurately. <img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1731519841820-1731519841820.png" class="fr-fic fr-dib">“Creaform’s technology has proven invaluable with its insensitivity to dust, optimal scanning range, and ability to deliver accurate 1:1 images for reverse engineering,” explained Markus Eggenberger, Project Manager of Equipment/Inventory, at the company. “HandySCAN Max and VXmodel simplified the data acquisition, saving us significant time and effort in achieving the final results.”<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1731519865599-Trichter-in-VXModel.webp" style="width: 100%px;" class="fr-fic fr-dib">Creaform’s HandySCAN Max and VXmodel help to create the 3D model of the transfer funnel<h2 id="isPasted">The results: Creaform’s HandySCAN Max accelerates reverse engineering workflows</h2>The implementation of Creaform’s 3D measurement solutions has significantly optimized the exchange and maintenance processes at Eberhard Enterprises. The team noticed tangible improvements in terms of time savings, cost reduction, and minimized downtime. The precise measurements from the HandySCAN MAX eliminate the risk of having to remanufacture parts and ensure that replacement parts fit perfectly on the first attempt. Furthermore, the robustness of the HandySCAN MAX allowed employees to work under challenging environmental conditions, thereby reducing delays in planning and installation.What are the plans for the future? The team envisions creating 3D models of all components for all upcoming replacements and maintenance work. Another testament that shifting to newer technologies is pivotal for operational efficiency!

Using the HandySCAN Max to 3D scan the transfer funnel.

Eberhard Unternehmungen chose Creaform’s HandySCAN Max for its ease of use, flexibility, speed, and accuracy for the reverse engineering of large parts. Creaform’s integrated Scan-to-CAD software module, VXmodel, along with comprehensive training and support services

Improving Construction Processes with 3D Metrology

In today’s market, it seems like all 3D scanners have similar specifications, as if manufacturers look at their competitors’ data and use the same numbers. Datasheets, marketing videos, and even product appearances all look comparable, making it difficult to distinguish quality based on technical data alone.So, when faced with multiple options, how can we identify a high-quality 3D scanner?In this blog post, Creaform presents three practical tests that require no calibrated artifact to determine whether the <a href="https://www.creaform3d.com/blog/the-difference-between-stated-accuracy-and-accredited-accuracy/">performance claimed on technical specification sheets is achievable in real-life scenarios</a> or just numbers without tangible value on paper. These tests are intended to help you identify which manufacturers have rigorously developed and tested their 3D scanners.<h2 id="isPasted">Form Defect Measurement (Cylindricity)</h2>In <a href="https://www.creaform3d.com/blog/what-is-gdt-basics-and-definitions/">GD&amp;T</a>, a form defect is the deviation of a machined part from its ideal shape, such as a plane or a cylinder. A form defect measurement is a good indication of the 3D scanner’s quality because it shows the sensor’s ability to measure the true value of the form defect. <a href="https://www.creaform3d.com/en/portable-3d-scanners">High-quality 3D scanners</a> will provide measurements very close to the nominal value, while poor-quality 3D scanners may show significant deviations.<h2>Test #1: Cylindricity Test</h2>A simple cylindricity test can provide valuable insights into the 3D scanner’s raw data quality.When assessing the quality of a 3D scanner, the primary consideration is the raw data, which undergoes an extensive point filtering process. No doubt, if the raw data is noisy and of low quality, it will lead to questionable 3D models.See how to perform a cylindricity test<h3>The Result: A Cylinder or a Mushroom</h3>If, at high resolution, you are unable to obtain a good cylindricity value and clearly see the edge of the cylinder at right angles, it suggests that the sensor is capturing poor-quality raw data. This raises concerns about the entire data capture and analysis process.When a cylinder looks like a mushroom, it indicates that the 3D scanner’s raw data is noisy. As a result, the software uses reconstruction algorithms to smooth the cylinder’s body and edges (and make the data look better), creating a mushroom shape. However, these algorithms can cause various unintended effects.&nbsp;Poor-quality raw data with lots of noise means a thick point cloud. Therefore, how do we know where the real surface is in this point cloud? How can we ensure the mesh is created using accurate raw data and real surface points? Are there any hidden smoothed surfaces at high resolution that might affect the accuracy of the mesh?<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1730455359522-3-simple-tests-2-Low-Quality-3D-Scanners-Results-1536x864.webp" style="width: 100%px;" class="fr-fic fr-dib">Mushroom effect visible with a low-quality 3D scanner<h2 id="isPasted">Creaform, Inventor of the Handheld 3D Scanner</h2>As the pioneer of handheld 3D scanners, Creaform possesses unique expertise that ensures the quality of acquired data with minimal noise. Consequently, surface reconstruction algorithms perform more effectively because they do not need to smooth low-quality surface points, thus guaranteeing <a href="https://www.creaform3d.com/blog/results-revealed-and-facts-exposed-benchmarking-two-3d-scanning-metrology-solutions-to-save-inspection-time/">consistently high quality</a>.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1730455385221-3-simple-tests-1-MetraSCAN-Black_Elite-results-1536x864.webp" style="width: 100%px;" class="fr-fic fr-dib">Evidence supporting the claim: Cylindricity measured with Creaform’s MetraSCAN BlackTM|Elite<h2 id="isPasted">Test #2: Volumetric Accuracy Test</h2>This test aims to show the consistency of the 3D scanner’s measurements. A high-quality 3D scanner must be repeatable, i.e., produce repeatable measurements with minimal variation. In contrast, a low-quality 3D scanner may yield inconsistent results when measuring the same part multiple times or when measured by several operators.Consequently, when measurements are taken multiple times on the same part, the results must be grouped and similar whether one or several operators take them.Repeatability test: One operator performs five consecutive measurementsReproducibility test: Five operators each perform the same measurementBoth tests should present grouped results.A calibrated reference tool or artifact is not required to assess volumetric accuracy. You can measure any part within a certain period (e.g., same day, same hour). The results are even more evident on large parts.See how to perform a volumetric accuracy test<h3>The Result: Same Part, Identical Dimensions or Not</h3>If the results are not grouped, it is a good indicator that the <a href="https://www.creaform3d.com/blog/do-you-have-confidence-in-your-3d-measurements-are-you-certain-they-are-accurate-repeatable-and-reliable/">volumetric accuracy</a> claimed on the datasheet is probably wrong.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1730455406648-Maximum-Deviation-Graph-1536x621.webp" style="width: 100%px;" class="fr-fic fr-dib">Ungrouped results obtained with a 3D scanner of similar price (gray columns) compared with the volumetric accuracy measured with the Creaform HandySCAN Black+TM|Elite (Blue columns)If you measure the distance between two planes that are 2 meters apart, and this distance varies by more than 15µm/m, meaning 30µm over two consecutive measurements, it is difficult to claim that the 3D scanner has a volumetric precision of 15µm/m.In other words, if you measure a car twice in a row, and the first time it measures a certain dimension, and the second time it measures 2mm less, how can the sensor have a volumetric accuracy below 1mm/m? And, when two measurements differ, which one is the correct one?<h2>Creaform, 20+ Years of Innovation in 3D Scanning</h2>Creaform has encountered similar issues during its initial years of research and development but has developed the knowledge and expertise to overcome and solve them. Given Creaform’s 10-year lead in innovation and product development over other 3D scanner manufacturers in the market, we can see what problems some manufacturers have been unable to resolve.<h2>Test #3: Thermal Stability Test</h2>Another indicator of a 3D scanner’s quality grade is its performance under varying environmental conditions, such as temperature. High-quality 3D scanners are designed to remain stable under different conditions, while poor-quality scanners may be more susceptible to environmental changes.Another way to distinguish high from low quality is the frequency to which the 3D scanner requires recalibration to maintain accuracy. High-quality 3D scanners generally remain calibrated for longer periods. In contrast, poor-quality 3D scanners might drift quickly and require frequent recalibration.To perform this test, simply connect your 3D scanner and measure a part, any part. Then, repeat the measurement after 20 minutes, 1 hour, and 2 hours. Then, place the results on top of each other. Are the results consistent?See how to perform a thermal stability test<h3>The Result: Constant Recalibration Required or Not</h3>With high-quality 3D scanners, various mechanisms (mainly software) manage thermal expansion within the sensor, ensuring stable and reliable measurements over a long period of time. However, these mechanisms are absent for low-quality 3D scanners, so results tend to drift.The solution to address repeatability and thermal drift issues is to recalibrate the 3D scanner. However, it can quickly become inconvenient, even painful, for users to recalibrate their sensor each time they use it throughout the day.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1730455428978-Thermal-Drift-Graph-1536x849.webp" style="width: 100%px;" class="fr-fic fr-dib">Drifted results obtained with a 3D scanner of similar price (gray line) compared with the thermal stability measured with the Creaform HandySCAN Black+TM|Elite over 15 minutes<h2 id="isPasted">Creaform: High-Quality Born from Rigor and Learning</h2>Since 2005, Creaform has gained extensive knowledge and expertise in software development and mechanical design. This expertise includes lens design, finite element analysis of component heating, heatsink location, and more.All this expertise in mechanical engineering has been developed for both the optomechanical structure (developing the lenses to the CMOS sensor) and the physical structure (precisely placing the handgrip on the external structure of the sensor to avoid applying pressure and moving the cameras). This insight also includes the user and factory calibration processes.Thanks to this continuous learning and improvement, Creaform has consistently been able to subtract micrometers—not only on the specification sheet but in real life. This is what we refer to as&nbsp;accredited accuracy (link to previous blog). Our focus goes beyond numbers written on data sheets. We strive to demonstrate and maintain stability and repeatability in real-world applications, always aiming to showcase the high quality of Creaform 3D scanners.

In this blog post, Creaform presents three practical tests that require no calibrated artifact to determine whether the performance claimed on technical specification sheets is achievable in real-life scenarios or just numbers without tangible value on paper.

3 Simple Tests to Recognize High-Quality 3D Scanners with no Calibrated Artifacts Required

Centurion Performance &amp; Engines is an Illinois-based manufacturer of custom performance engines and parts. It is also a custom tuning and install body shop in high demand.Founded in 2009, the company has a research and development department equipped with an array of advanced tools, including a machining center with a SolidWorks station. This comprehensive setup enables the team to design and test the unique combinations of systems and parts that set their products apart, achieving levels of functionality never seen before. Many components and ideas tested here are subsequently integrated into other builds, driving continuous improvement and innovation for customers.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1727935731270-IMG_4466-1536x1152.webp" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">The challenge: Hand fabrication makes production scalability difficult</h2>Centurion Performance &amp; Engines prides itself on making superior-quality products for its discerning clientele. However, due to increasing demand and an uptick in the complexity of the components to be developed, the Centurion team realized that fabrication experts could no longer rely on manual processes alone.The conventional fabrication processes were slow and difficult to replicate accurately, preventing team members from producing consistent, high-quality parts and assemblies. This was especially true when it came to implementing organic surfaces to design composite panels that mate properly together and create new power systems that could fit into existing engine compartments.<a href="https://www.creaform3d.com/blog/pun5th75ef_wp/wp-content/uploads/IMG_4451-scaled.jpg" target="_blank"> </a><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1727935746178-IMG_4451-1152x1536.webp" style="width: 100%px;" class="fr-fic fr-dib">Moving from prototype to production was particularly challenging due to difficulties in visualizing the entire system, such as an engine bay, without a digital representation. This led to a lot of back-and-forth between teams and longer lead times.Many innovative projects remained in the conceptual stage because the cost and time associated with manually developing the systems were prohibitive. Recognizing the importance of accurate equipment for successful prototype parts, Centurion Performance &amp; Engines was motivated to explore more viable and efficient solutions.“Having already worked with a customer on a reverse engineering project with a CMM, I knew that a metrology-based solution was key to developing successful prototypes,” explained Tim Slater, the company’s president. “Having seen 3D scanning technologies in action, it became very and immediately clear this was a direction we needed to go.”<h2>The solution: HandySCAN BLACK Elite and VXmodel outperform in terms of 3D scanning accuracy and post-processing speed</h2>Tim tested multiple 3D measurement products. “After much difficulty in post-processing scans, which led to inaccuracies in the data, and realizing how much time and effort was spent manipulating the scan so that I could complete a post-process to satisfaction, I decided to try the metrology-grade HandySCAN BLACK Elite,” he said. “It was a decision that came after a year and a half of frustration and lack of acceptable results.”The engineering team were impressed with the results. “The accuracy of the raw 3D scans combined with the power of Creaform’s VXmodel post-processing software gave us the speed and extremely high-quality renderings we simply couldn’t get with the other equipment we tried. The ease of scanning is great, and the software is brilliant.”<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1727935773373-CowlingExitScan-1536x800.webp" style="width: 100%px;" class="fr-fic fr-dib">Creaform’s technology transformed Centurion Performance &amp; Engines’ time to market and production capacity. Using the HandySCAN BLACK Elite, teams could quickly and accurately scan components and existing engine compartments, allowing for precise design and integration of new power systems that met customers’ exacting standards. The ability to quickly create and test prototypes significantly reduced development time.For instance, Tim was able to design, manufacture, and test a new part for their race team’s airplane within 48 hours—a process that traditionally would have taken much longer.“After completing nearly two months of non-stop work modifying our race team’s first airplane, test flights were completed satisfactorily with three days remaining before needing to leave for the racing event. An area left unfinished was a large clearance hole that was cut in the bottom of the engine cowling to fit the new performance exhaust system,” he described.“Knowing this large hole was a major drag contributor, I set out to create a part to close it off and direct the engine cooling air appropriately and efficiently out the bottom of the aircraft. &nbsp;On a Tuesday afternoon, I scanned the bottom of the cowling and surrounding area. Then, I sat on the computer for a couple of hours processing the scan, designing the part, and then the mould to create the part. &nbsp;At about 11 p.m., I was at our facility, piecing together the appropriate pieces of urethane tooling board to machine out the mould. &nbsp;At about 5 a.m., the machining was complete. I returned late in the morning to prepare the mould for laying up the carbon fibre part. Once the part was laid up and in a vacuum bag, I set a timer for 24 hours. Thursday late morning, I removed the part from the mould and transported it to the aircraft for trimming and installation. The part was fitted, installed, exhaust extended, and heat shields in place by about 9 pm that evening after barely 2 days from the start of the project.”<h2>The results: Greater production output and new market opportunities</h2>Implementing HandySCAN BLACK Elite and VXmodel generated impactful business benefits for Centurion Performance &amp; Engines.Tim mentioned that “the ability to visualize and fit components digitally before fabrication saved a tremendous amount of time and energy. The ROI comes from the ability to produce and sell multiples of a part—with unbeatable accuracy—thanks to extremely high-quality scanning that results in excellent tooling.”<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1727935781624-IMG_1688-1152x1536.webp" style="width: 100%px;" class="fr-fic fr-dib">He emphasized the importance of counting on a 3D scanning solution with a powerful and integrated post-processing software module. “The capabilities of VXmodel are far and above others I have used. I see all sorts of pretty scans people make with inexpensive handheld scanners. Nevertheless, the ability to pull accurate and consistent data off of the scan is where VXmodel shines. Its surfacing tools and the ability to send the files and scans directly into SolidWorks is nothing short of phenomenal.”Creaform’s 3D scanner and scan-to-CAD software also created additional market opportunities for Tim’s business, allowing it to offer new services and product applications that were previously not feasible. “Since we bought HandySCAN BLACK Elite and VXmodel, we’ve been off to the races,” Tim concluded. “I have the confidence in the 3Dscanner, data and software to tackle any development or prototype project!

Creaform’s technology transformed Centurion Performance & Engines’ time to market and production capacity. Using the HandySCAN BLACK Elite, teams could quickly and accurately scan components and existing engine compartments, allowing for precise design and integration of new power systems

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