SCANTECH is redefining high-precision 3D scanning with the launch of NimbleTrack-CR, an intelligent, wireless 3D scanning system designed for unparalleled detail capture. Built upon the advanced capabilities of the NimbleTrack series—wireless freedom, lightweight portability, and metrology-grade accuracy—this next-generation system pushes the boundaries of 3D digitization in industrial inspection, cultural heritage preservation, and research.Equipped with high-performance industrial cameras and intelligent algorithms, NimbleTrack-CR captures even the finest structures with exceptional precision, delivering true-to-life digital models. Whether for quality control in manufacturing or non-contact preservation of historical artifacts, it provides reliable, detailed scans that open new possibilities in measurement, restoration, and documentation.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742528664617-1.jpg" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Unmatched Detail Capture </h2>NimbleTrack-CR is equipped with a state-of-the-art optical imaging system and intelligent algorithms, enhanced by advanced cross technology and sub-pixel image processing for exceptional precision. This system captures fine details with high precision, achieving "what you see is what you get." <h3>Industrial Measurement</h3>-ISO 17025 certified-0.025 mm accuracy for system-0.020-mm accuracy for scanner-only mode Built on SCANTECH’s expertise in industrial metrology, it ensures both excellent detail capture and precise measurement, making it a reliable tool for quality control and process optimization.Designed for small to medium-sized parts, it accurately captures minor defects and intricate features, ensuring precise measurement of complex curves and contours, such as turbine blades.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742528679770-2.jpg" style="width:100%px" class="fr-fic fr-dib" /><h3 id="isPasted">Art and Cultural Heritage</h3>-0.010 mm max resolution-Class I laser safety for cultural heritage preservation mode-Non-contact and damage-free Its heritage preservation mode is class I laser certified, which ensures non-contact, damage-free 3D scanning. From delicate pottery and painted ceramics to intricate bronze patterns and inscribed steles, the system captures artifact details with metrology-grade precision while eliminating the risk of surface damage. This innovative solution provides a safe and reliable approach for archaeological restoration and cultural heritage documentation.It delivers high-fidelity scans of artifacts, sculptures, and glazed surfaces, providing accurate data for digital archiving, restoration, and virtual exhibitions.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742528692702-3.jpg" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Flexible and All-in-One </h2>● Multiple Scanning Modes: Supports ultra-fast scanning, hyper-fine scanning and deep hole scanning, adaptable to diverse scanning needs.  ● Adaptable to Different Environments: Handles various part sizes and types across indoor and outdoor settings, even under direct sunlight.  ● Multi-Material Compatibility: Scans textiles, ceramics, bronze, sheet metal, and more without needing spray coatings, protecting the surface from damage.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742528709113-4.jpg" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Excellent for Cultural Heritage Protection</h2><h3>3D Scan + Texture Mapping</h3>Experience flawless cultural heritage preservation with SCANTECH’s integrated digital workflow powered by robust 3D software and high-resolution texture mapping software. Leveraging high-precision 3D scanning and intelligent texture mapping, it faithfully reproduces colors, textures, and geometry for stunning, lifelike detail.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742528764168-5.jpg" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Wireless Measurement  </h2>-On-board computing module -Built-in batteries-WNIC design The NimbleTrack-CR incorporates edge computing for fast and stable data processing. The built-in batteries on both 3D scanner and tracker ensure continuous scanning without external power sources, offering greater flexibility and efficiency in the scanning process.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742528793635-6.jpg" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Lightweight and Portable Design</h2>‒ 230-mm diameter  ‒ 1.3-kg weightDesigned with portability in mind, the scanner is exceptionally compact and lightweight, fitting neatly into a single case for effortless transport and storage.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742528804423-7.jpg" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Software-Powered Measurement  </h2>Smart Resolution: Automatically adjusts the scanning resolution based on object features and the environments before the scan begins.  Color Indicators: Displays scanned and unscanned areas in different colors, helping users identify blind spots or missing data in real time, enhancing scan completeness and accuracy.  Real-time Multi-Resolution: Empower users to adjust resolution in real time during scanning process to match an object’s complexity, ensuring every critical detail is captured with precision. <h2>Flexible Compatibility </h2>Intelligent Edge DetectionNimbleTrack boasts an optional module of precise edge detection, which is enabled by gray-value measurement. Users can inspect closed features such as holes, slots, edges precisely and obtain information such as positions and diameters.i-Probe 500It can be paired with a tracking i-Probe to probe inaccessible areas such as reference holes and hidden points. This contact measurement probe can ensure precise results with both wired and wireless options.Multi-tracker MeasurementIts measurement range can be dynamically extended by adding more i-Trackers so that it can measure large-scale objects without compromising accuracy.Automated MeasurementBased on the new 3D scanner architecture, we have customized a clamping method for automated measurement, making it more compatible with various types of robots. Its 360-degree evenly distributed target sets allow for all-round and precise tracking, facilitating forming efficient automated batch measurement systems.Expanding the Possibilities of 3D ScanningWith its high-precision, wireless operation, and adaptable scanning capabilities, NimbleTrack-CR is setting a new standard for detailed, high-accuracy 3D measurement. Whether in industrial manufacturing, cultural heritage, art design, or research, it offers unmatched precision, flexibility, and ease of use.

We’re excited to launch the NimbleTrack-CR, a next-gen wireless 3D scanning system designed for ultimate detail capture. 

Building on the NimbleTrack series’ core strengths—wireless freedom, lightweight portability, and high accuracy—this intelligent system takes detail capture to the next level. With high-performance industrial cameras and smart algorithms, it reveals the finest features with exceptional precision.

SCANTECH Unveils NimbleTrack-CR: The Intelligent, Wireless 3D Scanning System for Ultimate Detail Capture

SCANTECH is redefining large-scale 3D measurement with the launch of the KSCAN-X, an intelligent, wireless 3D scanner designed for seamless, high-precision scanning of medium, large and ultra-large parts. Equipped with cutting-edge wireless technology and adaptive photogrammetry, the KSCAN-X sets a new benchmark for efficiency and accuracy across industries such as aerospace, heavy industry, and rail transportation.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742527413262-1.jpg" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Truly Wireless Scanning for Ultimate Flexibility</h2>The KSCAN-X is a fully wireless device, enabling unrestricted scanning even in power-limited environments, at heights, or in remote locations. Designed for efficiency and ease of use, it features:<ul><li> Robust on-board processing for handling large datasets with ease.</li><li> Dual-battery system for uninterrupted, cable-free operation.</li><li> Dual-WNIC design technology for stable, high-speed data transfer.</li></ul><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742527434594-2.jpg" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Ultra-Wide Scanning Area &amp; Extended Depth of Field</h2>The KSCAN-X’s ultra-large scanning area of up to 2.6m × 1.8m and an impressive depth of field from 0.3m to 2.5m make it the ideal solution for scanning objects of varying sizes with high efficiency and precision.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742527445739-3.jpg" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Next-Level Speed and Accuracy</h2>Powered by quad-cross blue laser technology and a high-frame-rate processing chip, the KSCAN-X ensures rapid and seamless scanning even in harsh environments. Key features include:<ul><li> 4 × 21 quad-cross blue laser lines for high-speed large-area</li><li> scanning.6,450,000 measurements per second for fast data capture.</li><li> Scanning rate up to 180 FPS, enabling smoother, more efficient scanning with fewer markers.</li></ul><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742527461099-4.jpg" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Versatile Applications for Various Industries</h2>The KSCAN-X adapts to diverse scanning needs with specialized scanning modes:<ul><li> Ultra-Large Parts | High Efficiency: Captures extensive surfaces in a single scan, leveraging adaptive photogrammetry for superior long-distance accuracy. It achieves exceptional accuracy of up to 0.075 mm, with volumetric accuracy reaching 0.075 mm + 0.010 mm/m.</li><li> Medium to Large-Sized Parts | Fine Detail Capture: Offers 0.030 mm accuracy to ensure precise quality inspection, even for complex curves and fine features.</li></ul><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742527477508-5.jpg" style="width:100%px" class="fr-fic fr-dib" /><ul><li> Deep Hole Measurement | No Blind Spots: With a dedicated blue laser line, the KSCAN-X excels at scanning hard-to-reach areas like pipe interiors and gear teeth.</li></ul><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742527488417-6.jpg" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Designed for Comfort and Efficiency</h2>The KSCAN-X blends power with ergonomic design, ensuring seamless operation and a fatigue-free user experience:<ul><li> Well-structured visual framework highlights key components like the camera lens and laser system, making operation seamless. </li><li> Engineered for comfort and efficiency, it ensures a secure grip and fatigue-free use, even during long scanning sessions. </li><li> Designed with both ergonomics and aesthetics in mind, KSCAN-X combines sharp, dynamic lines with a balanced, intuitive layout. </li></ul><h2>Next-Gen Metrology Software Integration</h2>Powered by the next-gen DefinSight platform, KSCAN-X is built for industrial-grade 3D scanning and inspection, offering an intuitive interface, broad compatibility, and high-speed data processing for an enhanced metrology experience.<ul><li> Easy to Use: Smart, streamlined workflows for effortless operation.</li><li> For Everyone: Designed for both beginners and experts.</li><li> Seamless Scanning: Instant startup with real-time data capture and packaging.</li><li> High-Resolution Detail: Supports real-time mesh visualization for faster data capture and finer data quality. </li></ul><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1742527519042-7.jpg" style="width:100%px" class="fr-fic fr-dib" /><h2 id="isPasted">Revolutionizing 3D Scanning with Wireless Freedom</h2>With its combination of wireless operation, high-speed performance, and ultra-precise accuracy, the KSCAN-X is set to transform large-area 3D scanning for industrial applications. Whether used in manufacturing, quality control, or complex engineering projects, the KSCAN-X delivers unparalleled efficiency, precision, and ease of use.

KSCAN-X Intelligent and Wireless Large-Area 3D Scanner

Powered by SCANTECH’s cutting-edge wireless technology and adaptive photogrammetry, the KSCAN-X redefines large-scale 3D measurements.

SCANTECH Unveils KSCAN-X: The Intelligent, Wireless Large-Area 3D Scanner

Hangzhou, China,&nbsp;February&nbsp;10th, 2025 — SCANTECH, a leader in 3D digital solutions, introduces the <a href="https://www.3d-scantech.com/product/3devok-mt-professional-3d-scanner/" target="_blank">3DeVOK MT Professional 3D Scanner</a>, a professional and versatile 3D scanner that stands out for its exceptional performance. Based on industrial-grade 3D scanning technology, it incorporates both lasers and speckles to offer you a magic tool. With professional scanning software, flexible parameter settings, intuitive interaction, and reliable performance, it significantly enhances work efficiency.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739262349092-1.jpg" style="width: 100%px;" class="fr-fic fr-dib">The 3DeVOK MT 3D Scanner is engineered for professionals across a wide array of industries, including artistic design, reverse engineering, 3D measurement, 3D printing, research, and education.&nbsp;Key Features of the 3DeVOK MT Professional 3D Scanner:<ul class="decimal_type"><li>&nbsp;Three Types of Light Sources: 34 blue laser lines, 22 infrared laser lines, and large-area infrared speckle enable precise data capture across multiple scanning modes.</li><li>&nbsp;Marker-free Scanning: The scanner operates without requiring markers, offering seamless 3D scanning across three light source modes, improving workflow efficiency.</li><li>&nbsp;Advanced&nbsp;Hybrid Alignment: Advanced alignment technologies allow smooth, accurate scans, even on surfaces with limited geometry.</li><li>&nbsp;Industrial-Grade Performance: Achieving a scanning accuracy of up to 0.04 mm, resolution up to 0.05 mm, and scanning speeds of up to 4.5 million points per second, the MT offers a powerful solution for professionals.</li><li>&nbsp;Large-Scale Scanning Capabilities: The scanner’s impressive scanning area of up to 1100 mm by 1000 mm and scanning distance of up to 1500 mm enables quick and efficient scanning of medium to large objects.</li><li>&nbsp;Exceptional Adaptability:&nbsp;The 3D scanning system excels in dark environments, outdoor settings, and on surfaces with black, shiny finishes,&nbsp;ensuring precise, reliable scans in challenging conditions and diverse surfaces.</li></ul>Efficient&nbsp;No Markers NeededMarker-free 3D scanning is supported across three light source modes, ensuring easy operations. Its plug-and-play design further enhances on-site scanning efficiency.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739262390447-2.jpg" style="width: 100%px;" class="fr-fic fr-dib">Advanced Hybrid AlignmentWith advanced alignment technologies for geometry, texture, and marker, it ensures smooth alignment with minimal or no markers, whether scanning surfaces rich in geometry and feature or those with limited features, for effortless and intuitive operation.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739262403656-3.jpg" style="width: 100%px;" class="fr-fic fr-dib">Fast and Stable ScanningIn laser modes, MT captures data at a rate of up to 4.5 million points/s with a high frame rate of 70 fps. Its scanning area per frame covers up to 490 mm*490 mm, offering smooth and stable scans of medium to large objects.Robust&nbsp;Exceptional Resolution&nbsp;Achieve a maximum resolution of 0.05 mm, accurately capturing complex textures and intricate details for objects over 5 cm.&nbsp;High&nbsp;Precision&nbsp;Accuracy reaches up to 0.04 mm+0.06 mm/m in marker-based alignment mode. Offers highly accurate and high-quality 3D data thanks to its real-time meshing algorithms.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739262422132-4.jpg" style="width: 100%px;" class="fr-fic fr-dib">Vivid Color RestorationSupport 24-bit high-definition color scanning, enhanced by high-resolution camera images and texture mapping, delivering true-to-life texture and color reproduction of objects.Flexible&nbsp;Multi-Size ScanningIt supports the scanning of objects ranging from 0.05 m to 5 m, making it perfect for all kinds of parts, medium to large items, art pieces, human body scans, and more.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739262440088-5.png" style="width: 100%px;" class="fr-fic fr-dib">Adaptable to Various EnvironmentsPerform efficiently in indoor, outdoor, low-light, and even direct sunlight conditions, ensuring reliable results in any setting.Handles Complex MaterialsNo powder is needed to scan challenging surfaces, including black and reflective objects, black hair, and multi-colored items.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739262455005-6.jpg" style="width: 100%px;" class="fr-fic fr-dib">VersatileReverse Engineering34 blue laser lines/22 infrared laser lines + marker alignment&nbsp;-Accuracy of up to 0.04 mm, resolution of up to 0.05 mm-3D data formats like *.asc and *.stl are supported&nbsp;-Compatible with a wide range of reverse engineering software, enabling efficient redesign and manufacturing processes.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739262536136-7.jpg" style="width: 100%px;" class="fr-fic fr-dib">Artistic Design34&nbsp;blue laser&nbsp;lines/22 infrared laser lines + hybrid alignment&nbsp;-Marker-free scanning&nbsp;for objects with intricate textures and geometric features-Resolution&nbsp;of up to 0.1mm, ideal for most applications-Combined with color scanning and high-definition texture mapping, it effectively meets the needs of artistic design, data archiving, and 3D visualization<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739262522335-8.jpg" style="width: 100%px;" class="fr-fic fr-dib">Human DigitizationInfrared speckle + geometry/hybrid alignment-Class-Ⅰ&nbsp;and eye-safe laser,&nbsp;IEC 60825 certified-Support light-free scanning, hair scanning, intelligent clutter removal-Ideal for medical rehabilitation design, personalized body part customization, and artistic portrait design<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739262571135-9.jpg" style="width: 100%px;" class="fr-fic fr-dib">Measurement of Medium to Large ObjectsLarge-area scanning (infrared speckle) + fine-scanning (blue laser/infrared laser/small-area speckle)-Scanning area&nbsp;of up to 1100mm*1000mm. Easy to scan medium to large objects thanks to its rich detail capturing in one frame-Seamless mode switching&nbsp;and data alignment.&nbsp;Smoothly scan medium to large objects while preserving fine details-Scanning depth of field ranges from 50-1500 mm, offering flexible multi-angle scanning for complete data capture<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739262583497-10.jpg" style="width: 100%px;" class="fr-fic fr-dib">Research &amp; Education-With composite light sources&nbsp;and multiple alignment options, MT offers adaptability to various environments and object sizes-Meet&nbsp;the 3D data acquisition needs&nbsp;across various fields, including industrial design, mechanical design, artistic design, cultural heritage and archaeology, medical rehabilitation, forensic identification-With user-friendly software, professional services, and exclusive educational discounts, it provides a cost-effective 3D solution for research and educational purposes<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739262595767-11.jpg" style="width: 100%px;" class="fr-fic fr-dib">For more information about the 3DeVOK MT and to place an order, please visit <a href="http://www.3DeVOK.com" target="_blank">www.3DeVOK.com</a>. About 3DeVOK 3DeVOK, powered by SCANTECH's industrial-grade scanning technology, offers 3D scanners with exceptional 3D reconstruction capabilities. It is dedicated to delivering cutting-edge 3D digital solutions across various industries.Focusing on medical rehabilitation, artistic design, cultural heritage preservation, human digitization, virtual display, reverse engineering, automotive customization, 3D printing, plant growth research, and forensic science, 3DeVOK continually expands the boundaries of 3D digital applications. By exploring innovative technologies and their societal value, 3DeVOK strives to help users unlock the full potential of 3D digital tools, driving breakthroughs in design and production efficiency.

SCANTECH proudly introduces the 3DeVOK MT Professional 3D Scanner, a versatile 3D scanner that stands out for its exceptional performance. It incorporates both lasers and speckles to offer you a magic tool, which is ideal for artistic design, reverse engineering, 3D measurement, 3D printing and more

SCANTECH Announces the Launch of the 3DeVOK MT Professional 3D Scanner

As the global energy industry increasingly shifts towards sustainable and renewable sources, the demand for efficient and reliable power generation equipment, such as hydraulic turbines, continues to grow. In this context, the precision of critical components like the spiral casing is essential. Even minor dimensional deviations in the casing can lead to misalignments, reduced efficiency, and operational failures.Traditional measurement methods often fall short in accurately capturing the complex geometry and large scale of these components. <a href="https://www.3d-scantech.com/3d-scanners/" target="_blank">3D scanning</a> technology provides a precise, real-time, non-contact solution, enabling manufacturers to accurately capture the full dimensions of the spiral casing.&nbsp;<h3>Client Overview</h3>The client is a leading manufacturer of hydraulic turbines, specializing in the production of high-efficiency turbine systems for the global hydropower industry. They design and produce a wide range of turbine types and associated equipment, including spiral casings, critical for the turbine's performance.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1735547433436-1.jpg" style="width: 100%px;" class="fr-fic fr-dib">Given the complexity and large size of the spiral casings, the client needed a high-precision inspection solution to ensure dimensional accuracy, avoid assembly issues, and meet strict industry standards.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1735547446299-2.jpg" style="width: 100%px;" class="fr-fic fr-dib">To meet these needs, the client required a solution that could:<ul><li>Measure large, complex geometries accurately.</li><li>Detect, address, and prevent deformations or misalignments to ensure proper fit during assembly.</li><li>Provide real-time feedback for continuous quality control and adjustments.</li></ul><h3>Challenges of Traditional Measurement Methods</h3>Traditional measurement techniques, such as laser tracking and mechanical gauges, face significant limitations when it comes to accurately inspecting large, complex components like spiral casings. These challenges include:Limited Measurement Range: Conventional methods struggle to measure large-scale components accurately without frequent repositioning, leading to potential errors in data stitching and reduced efficiency.Susceptibility to Environmental Factors: Measurements taken in production environments can be influenced by temperature fluctuations, vibrations, or dust, affecting the accuracy and consistency of results.Inability to Capture Complex Geometries: Traditional tools can only measure discrete points, making it difficult to capture the full, intricate shape of the spiral casing, including curves, angles, and detailed surface features.Time-Consuming and Labor-Intensive: Manual measurements are slow and prone to human error, often requiring multiple iterations and inspections, which delays production and increases costs.These challenges highlight the need for a more advanced, efficient, and accurate solution, prompting the client to explore 3D scanning technology for its precision and ability to address these issues.<h3>Solution: 3D Scanning for Spiral Casing Inspection</h3>To overcome the limitations of traditional measurement methods, the client implemented <a href="https://www.3d-scantech.com/product_category/tracking-3d-scanner/" target="_blank">TrackScan Sharp&nbsp;3D scanning system</a>, designed for large-volume, high-precision measurements, provided an effective solution for inspecting the spiral casing with several key advantages:<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1735547468322-3.jpg" style="width: 100%px;" class="fr-fic fr-dib"><h3 id="isPasted">Portable and Reliable On-Site Scanning</h3>The TrackScan Sharp was ideal for on-site measurement of the spiral casing, which is difficult to move due to its size. The handheld 3D scanning system’s portability allowed the client to conduct precise measurements directly in the workshop, improving operational efficiency.Its sturdy design ensured stable performance even in challenging workshop environments, remaining unaffected by vibrations, temperature changes, or noise. Its dynamic tracking further ensured the precise measurement on the vibrant shop floors.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1735547487791-4.jpg" style="width: 100%px;" class="fr-fic fr-dib"><h3 id="isPasted">Highly-Efficient&nbsp;Measurement</h3>Equipped with on-board processor for edge computing, the 3D scanning system’s tracker output 3D coordinates in real time after processing images. It sped up the data transfer and the measurement process.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1735547503110-5.jpg" style="width: 100%px;" class="fr-fic fr-dib">Besides, its one-position measurement range is larger than that of traditional measurement method. With a few repositioning, it can efficiently capture the data of large-scale parts and ensure the precision by reducing the times of data alignment. Combined with its high scanning rate, the measurement was completed in just 2 hours.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1735547515051-6.jpg" style="width: 100%px;" class="fr-fic fr-dib">Precise Data Capture&nbsp;TrackScan Sharp enabled precise capture of the complete geometry of the spiral casing, including complex curves, intricate features, subtle deviations and hole diameters.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1735547528855-7.jpg" style="width: 100%px;" class="fr-fic fr-dib">The advanced algorithms ensured accurate measurement of dimensions and machining allowances. This 3D scanning system allowed the client to obtain precise data and ensured the parts manufactured are of high standards.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1735547542263-8.jpg" style="width: 100%px;" class="fr-fic fr-dib"><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1735547554736-9.jpg" style="width: 100%px;" class="fr-fic fr-dib">Detailed Deviation AnalysisThe scanning data was processed to create a detailed <a href="https://www.3d-scantech.com/3d-model/" target="_blank">3D model</a> of the spiral casing, which was then compared to the original CAD model. This deviation analysis helped identify discrepancies and provided critical insights for quality control.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1735547571052-10.jpg" style="width: 100%px;" class="fr-fic fr-dib"><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1735547580166-11.jpg" style="width: 100%px;" class="fr-fic fr-dib">The deviation color map allowed the client to identify dimensional deviations promptly, so that they minimized defects and ensured the casing met strict tolerances throughout the manufacturing process. It also highlighted specific machining allowances on the surfaces to be machined, ensuring precise machining. Additionally, the high-precision data, especially precise hole diameters, provided a valuable reference for subsequent assembly.&nbsp;<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1735547594478-12.jpg" style="width: 100%px;" class="fr-fic fr-dib">The implementation of the TrackScan Sharp 3D scanning system successfully addressed the client's challenges, providing a comprehensive and precise solution that significantly improved the accuracy, efficiency, and reliability of the inspection process for the spiral casing.<h3>The Broader Impact and Future Outlook</h3>The integration of TrackScan Sharp 3D scanning system has not only addressed the immediate challenges in the precision inspection of spiral casings but also set a new standard for quality control in large-scale turbine manufacturing. By offering on-site measurement, improving measurement accuracy, reducing inspection time, and providing real-time feedback, the solution ensured the manufacturing of high-quality turbine components for the client’s global customers. Its intuitive feedback help manufacturers to monitor the production processes in real time, allowing them to make timely adjustments to reduce defect rates and achieve greater financial benefits.&nbsp;Looking forward, the <a href="https://www.3d-scantech.com/application/" target="_blank">application of 3D scanning</a> technology in turbine manufacturing is expected to continue evolving, with future advancements in scanning precision, speed, and automation. The ability to detect and correct deviations in real time will play a critical role in further streamlining production processes and minimizing defects. As the demand for high-performance, reliable turbine systems grows, especially in the renewable energy sector, the adoption of advanced technologies like TrackScan Sharp will become increasingly vital to maintaining competitiveness and meeting industry standards.The widespread adoption of 3D scanning technology will not only enhance product quality but also contribute to greater sustainability, by optimizing production processes, reducing waste, and ensuring longer product lifecycles. As Scantech continues to innovate, our <a href="https://www.3d-scantech.com/3d-solution/" target="_blank">3D&nbsp;solutions</a> are poised to play a pivotal role in shaping the future of manufacturing, helping industries meet the challenges of the modern world with precision, speed, and efficiency.

Scantech's TrackScan Sharp 3D scanning system provides a cutting-edge solution for inspecting spiral casings in turbine manufacturing. By offering high-precision measurements, real-time feedback, and rapid data capture, it enhances production efficiency and ensures the highest quality standards.

How 3D Scanning Technology Revolutionizes Spiral Casing Inspection in Turbine Manufacturing

What started out in 1928 as a blacksmith and carriage smithy is now, 94 years later, a modern, customer-focused vehicle manufacturing company in the heart of Switzerland. These days, <a rel="noopener noreferrer" href="https://sutter-fahrzeugbau.ch/" target="_blank">Sutter AG Lungern Fahrzeugbau</a> specializes in the development and manufacture of 3-side tippers of up to 40t, loading bridges for all trucks and vans, box bodies, tipping bodies, quick-change systems, special vehicles, maintenance and repairs of bodies and trailers.Before purchasing the Creaform 3D scanner, engineers at Sutter spent about 5% of their working time manually measuring certain components with complex geometries to fit them to vehicles. These are mainly aluminum covers, underride guards, crane mounting elements, and other vehicle mounted components that are tailored to the requirements of the vehicle or the customer’s wishes. Before, these parts used to be manufactured without the possibility of double-checking them prior to the time of final assembly, as it was not possible to check the geometries on the vehicle itself. Apart from the extended amount of time it took to develop the components, the effort and expense required to have them modified and adapted by qualified metal workers for their final place of use was enormous.<h2>Requirements for a new measuring system and implementation</h2>Sutter often has to deal with large scanning areas, such as truck chassis zones, where the distance between the individual components is important, yet the measurement accuracy must remain high. The crucial requirement in purchasing the measurement system was therefore accuracy.One of the key factors in choosing <a href="https://www.creaform3d.com/en">Creaform Go!SCAN SPARK</a> was the ability to purchase not just a product, but a complete service. This included the purchase of consumables for the use of the scanner, a laptop, support for the work on site, after-sales service in case of maintenance, repairs, and questions.The implementation of Creaform’s 3D measurement solutions was very intuitive, as it did not require a new process to be defined, only for an existing one to be replaced. In practice, the manual measurement process was simply replaced by 3D scanning. This not only provided the design department with more measurement data, but also allowed them to check the actual dimensions and geometries of vehicle components during development (a double-check).Since Sutter AG is a small company, the entire process from 3D scanning to ordering raw materials for manufacturing the components, such as sheet metal, is handled by one of the engineers in the engineering department. A single two-day training session by a Creaform technician made it possible for Sutter to be fully operational and independent right from the start.<h2>Truck add-on parts: Teamwork between Creaform Go!SCAN SPARK, engineering department and workshop</h2><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1733989230571-dji_0032-scaled.jpg" style="width: 100%px;" class="fr-fic fr-dib">Sutter AG handles a multitude of diverse projects. As an example, we would like to show how the design, manufacture, and assembly of a customized tool box on an existing truck chassis for the transport of construction machinery was created in cooperation between the workshop and the engineering department.Due to current delivery bottlenecks at the vehicle manufacturer, the “construction machine taxi” project was created under tight time constraints. This meant the engineering department had to do a lot of advance preparation using CAD designs. When the vehicle arrived, an advanced design status was achieved very quickly and the workshop itself built some additional attachment holders for tool boxes.Another application Sutter has found for the technology is to ensure traceability in the archive in accordance with the ISO9001 standard. It was therefore decided to scan the additional mounting bracket with the <a href="https://www.creaform3d.com/en">Creaform Go!SCAN SPARK.</a><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1733989245859-sutter_bild1.jpg" style="width: 100%px;" class="fr-fic fr-dib">Area with additional mounting bracket for toolboxes to be scannedAlthough the additional mounting bracket has a wide variety of surface finishes, colors, and geometries, it took very little time to scan and the amount of material required (targets and matting spray) was very low.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1733989265416-sutter_bild2.png" style="width: 100%px;" class="fr-fic fr-dib">3D scan of the truck chassis with additional elements mounted by Sutter in the VXmodel softwareWith the help of the <a href="https://www.creaform3d.com/en/metrology-solutions/3d-applications-software-platforms/vxmodel-scan-cad-software-module" id="isPasted">VXmodel</a> export function, everything could be imported directly into Solidworks and traced very quickly. This was mostly done using the measurement function, the creation of geometry (such as profiles, planes, and cylinders) in VXmodel, and then with the direct transfer of the geometries into Solidworks.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1733989299882-reverse-engineering.jpg" style="width: 100%px;" class="fr-fic fr-dib">Reverse engineering in SolidworksWhere possible, purchased parts were replaced with 3D data from parts suppliers. However, this does not happen as a rule, since missing 3D models are often replaced by mesh bodies from 3D scans. This method of working also increases the quality and completeness of the company’s own database of purchased parts.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1733989337664-sutter_bild3.png" style="width: 100%px;" class="fr-fic fr-dib">CAD view of the scanned areas with traced toolbox holders and purchased part (hydraulic tank)<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1733989357772-sutter_bild4.png" style="width: 100%px;" class="fr-fic fr-dib">CAD view with bridge (main design, manufactured by the engineering department), hydraulic tank (from 3D data from parts supplier), and toolboxes (holders built by the workshop and redesigned through reverse engineering<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1733989372499-sutter_bild5.jpg" style="width: 100%px;" class="fr-fic fr-dib">Finished body<h2 id="isPasted">How the Go!SCAN SPARK with VXmodel has improved processes and practices at Sutter AG</h2>Apart from the main requirement of accuracy already mentioned before, there have been several improvements at a practical level:<ul><li>The space analysis in the planning of bodies, but also of additional units and attachments, has been greatly simplified.</li><li>The accuracy of measurements and the production of raw parts have been increased.</li><li>Quality management has been improved and it is now possible to track completed and similar projects.</li><li>The waste rate of raw parts has been reduced or brought to zero.</li><li>The assembly and adaptation time by the workshop has been reduced, which avoids the need for highly trained employees (the objective is a plug &amp; play strategy).</li></ul>In terms of software, the <a href="https://www.creaform3d.com/en/metrology-solutions/3d-applications-software-platforms/vxmodel-scan-cad-software-module">VXmodel software module</a> used by Sutter enables the data to be scanned, processed, and aligned with the correct coordinate system quickly and easily, and finally exported directly to the Solidworks CAD drawing program. The biggest advantage is definitely the possibility to export the raw data directly into the Solidworks format. There, the data can be used for CAD comparisons or as an aid for designing further parts.All these factors have led to considerable improvements in internal processes and shared practices in the execution of projects.<h2>Future areas of application</h2>Sutter’s central idea is to gradually increase the use of the <a href="https://www.creaform3d.com/en/handheld-portable-3d-scanner-goscan-3d">Creaform 3D scanner</a> in order to spread the technical and practical benefits across all industries and product types.Burim Shala, Technical Manager at Sutter comments: “Another step we would like to take as a company is to scan purchased standard components for which there are no 3D models, so that we can plan and design our products with even more detail and precision. We would like to use the 3D scanner mainly for preliminary clarifications so that we can design earlier in the manufacturing process. In a nutshell, I would say that Creaform measurement solutions help us keep the focus on the ‘golden triangle’.”<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1733989405049-golden-triangle.png" style="width: 100%px;" class="fr-fic fr-dib">Blue triangle. At the top corner is says “Quality,” at the bottom left corner “Time,” at the bottom right corner “Cost.”

The use of the Go!SCAN SPARK and VXmodel leads to significant improvements in the internal processes when carrying out projects at the Swiss company Sutter AG.

Vehicle manufacturing company increases design quality with 3D scanners

<a href="https://www.fcmore.cl/">FC More Integral</a> is a leading engineering firm based in Chile that specializes in comprehensive solutions for the mining industry. The company manufactures, offers maintenance and repairs components of mining equipment. FC More Integral provides its services to major mining businesses, including Cerro Colorado, Collahuasi, Lomas Bayas (a Glencore company), Finning-CAT, and Komatsu, Minera Escondida, Minera Centinela and Sierra Gorda.With a strong commitment to quality, FC More Integral has established itself as a trusted partner for complex projects across Latin America. The company’s team brings together multidisciplinary expertise, enabling it to deliver tailored solutions that meet each client’s unique challenges.<h2>Legacy inspection techniques are no longer effective for Latin America’s booming mining sector</h2>In the mining industry, maintaining and repairing large-scale equipment is a critical challenge, especially when it comes to the integrity of components and assemblies. Traditional visual inspections and manual 3D measurement techniques can be prone to human error, resulting in overlooked issues that lead to costly component failures and fleet downtimes.According to Robert Valenzuela, Manager of Engineering, Administration and Quality at FC More Integral, there was—and still is—a growing need in the Latin American mining sector for more accurate and reliable methods to evaluate, repair, and improve parts to ensure equipment performance and operational efficiency.The team at FC More Integral wanted to find a better approach, using the latest metrology technologies, to improve component inspections, designs, redesigns, manufacturing and quality control.<h2>Transforming 3D measurement challenges into market opportunities</h2>The FC More Integral started exploring different 3D scanning solutions. They settled on two Creaform solutions: the&nbsp;<a href="https://www.creaform3d.com/en/handyscan-3d-silver-series-professional-3d?aw_campaign=20.90.1.0-%5bBRANDED%5d-Search-Canada-EN%5bCB%5d&network=g&aw_device=c&keyword=handyscan%20silver&creative=696797456081&matchtype=p&gad_source=1&gclid=CjwKCAjwxY-3BhAuEiwAu7Y6s_kTPWwwT3s0CI-LbT6HZZSJivU99BqPjkgRqaJwqO1UZs21Z8OMIxoCJLoQAvD_BwE">HandySCAN 3D|SILVER metrology-grade 3D scanner</a> and the&nbsp;<a href="https://www.creaform3d.com/en/metrology-solutions/optical-measuring-systems-maxshot-3d">MaxSHOT 3D optical coordinate measuring system</a>.“Our customers use HandySCAN 3D|SILVER to carry out 3D measurements on smaller components and the MaxSHOT 3D to scan large components over 5 meters—and up to 30 meters,” explained Ismael Mandiola at Talentum Digital. “The results are always accurate, reliable and repeatable.”The ultimate goal was to set up a brand-new and patented service, FC Scan, using Creaform’s technologies. In addition to improving the company’s in-house workflows, the HandySCAN 3D|SILVER and MaxSHOT 3D are now leveraged to provide FC More Integral’s customers with on-site assessments.“With FC Scan, customers can obtain a range of possibilities, from a simple initial structural diagnosis to deformation or failure identification to an entire inspection cycle, which generates a real three-dimensional image of how the component is today,” Robert said. That data makes carrying out maintenance and repair work easier and more precise. FC Scan customers appreciate the higher quality of repairs, reduced lead times and minimized downtimes.Another bonus is part archiving for future reference. “We can provide customers with complete models of various components and assemblies—information that was previously unavailable to many mining companies,” he mentioned.FC More Integral’s experts are thrilled with the MaxSHOT 3D and HandySCAN 3D|SILVER. They have had a tremendously positive impact on the company’s processes and customer inspections.

The FC More Integral started exploring different 3D scanning solutions. They settled on two Creaform solutions: the HandySCAN 3D|SILVER metrology-grade 3D scanner and the MaxSHOT 3D optical coordinate measuring system.

Mining engineering firm opens new service segment thanks to 3D scanners

Point rate 64000 points/s&nbsp;Distance resolution 4.5mm&nbsp;FOV 360°x96°&nbsp;Scan distance 30m&nbsp;Performance increased by 200%&nbsp;Open source address: <a dir="ltr" href="https://t.co/u1Hr2wB1T2" rel="noopener noreferrer nofollow" target="_blank" id="isPasted">https://github.com/unitreerobotics/point_lio_unilidar…</a>

New Upgrade Released: 200% Increase in L2 4D LiDAR Performance $419 🥳


New Upgrade Released: L2 4D LiDAR Doubles Performance for 419 USD

<a href="https://www.eberhard.ch/" id="isPasted">Eberhard Unternehmungen</a> is a family-owned company with over 70 years of experience in civil engineering, railroad construction, airport construction, excavation, demolition, recycling and contaminated site remediation. With more than 650 employees, the company carries out the most complex projects with services that are both sustainable and economically viable. Based near to Zurich, Switzerland, Eberhard Unternehmungen has built an enviable reputation for first-class primary and secondary building materials, advanced technologies, and an extensive network of like-minded partners.<h2 id="isPasted">The challenge: Roadblocks with manual 3D measurement techniques</h2>For a long time, Eberhard Unternehmungen relied on manually taking 3D measurements of parts and recording the surrounding areas. Measuring components by hand was not only time-consuming but also prone to waste.Faced with production delays and extended downtimes, the company decided it was time to look for a more modern way of capturing 3D measurements. As team members scouted out technology solutions, they based their evaluations on the following criteria:<ul><li>Speed</li><li>Accuracy</li><li>Suitable for any environment</li><li>The ability to use it in any plant or on any site—with or without an external power</li><li>Easy to use and easy to rework.</li></ul>The ultimate goal was to reduce breaks in production as well as ensure smoother planning and assembly processes. This included identifying obstacles in advance for the installation and removal of parts in a sometimes highly obstructed environment.<h2>The solution: Creaform’s HandySCAN Max</h2>After its market analysis, Eberhard Unternehmungen chose <a href="https://www.creaform3d.com/en/handyscan-3d-max-series-for-large-objects">Creaform’s HandySCAN Max</a> for its ease of use, flexibility, speed, and accuracy for the reverse engineering of large parts. Creaform’s <a href="https://www.creaform3d.com/en/metrology-solutions/3d-applications-software-platforms/vxmodel-scan-cad-software-module">integrated Scan-to-CAD software module, VXmodel</a>, along with comprehensive training and support services, were also key factors in the decision.The HandySCAN Max’s user-friendly hardware and software allowed the team to adapt quickly. Although the scanning process initially had a learning curve, it soon became intuitive for operators, enabling them to capture precise 3D measurements of complex structures.Once the team was completely onboarded, they got to work on more demanding assignments. In a specific project, the team needed to replace a transfer funnel that had reached the end of its life. Without any original geometry data, they turned to the HandySCAN Max. By strategically positioning targets on the component, users were able to scan the funnel in 3D. The scan data was then processed in VXmodel, where planes and axes were generated before exporting the data into CAD for the final design. This seamless setup allowed Eberhard Unternehmungen to produce the necessary production documents for the replacement quickly and accurately. <img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1731519841820-1731519841820.png" class="fr-fic fr-dib">“Creaform’s technology has proven invaluable with its insensitivity to dust, optimal scanning range, and ability to deliver accurate 1:1 images for reverse engineering,” explained Markus Eggenberger, Project Manager of Equipment/Inventory, at the company. “HandySCAN Max and VXmodel simplified the data acquisition, saving us significant time and effort in achieving the final results.”<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1731519865599-Trichter-in-VXModel.webp" style="width: 100%px;" class="fr-fic fr-dib">Creaform’s HandySCAN Max and VXmodel help to create the 3D model of the transfer funnel<h2 id="isPasted">The results: Creaform’s HandySCAN Max accelerates reverse engineering workflows</h2>The implementation of Creaform’s 3D measurement solutions has significantly optimized the exchange and maintenance processes at Eberhard Enterprises. The team noticed tangible improvements in terms of time savings, cost reduction, and minimized downtime. The precise measurements from the HandySCAN MAX eliminate the risk of having to remanufacture parts and ensure that replacement parts fit perfectly on the first attempt. Furthermore, the robustness of the HandySCAN MAX allowed employees to work under challenging environmental conditions, thereby reducing delays in planning and installation.What are the plans for the future? The team envisions creating 3D models of all components for all upcoming replacements and maintenance work. Another testament that shifting to newer technologies is pivotal for operational efficiency!

Using the HandySCAN Max to 3D scan the transfer funnel.

Eberhard Unternehmungen chose Creaform’s HandySCAN Max for its ease of use, flexibility, speed, and accuracy for the reverse engineering of large parts. Creaform’s integrated Scan-to-CAD software module, VXmodel, along with comprehensive training and support services

Improving Construction Processes with 3D Metrology

In today’s market, it seems like all 3D scanners have similar specifications, as if manufacturers look at their competitors’ data and use the same numbers. Datasheets, marketing videos, and even product appearances all look comparable, making it difficult to distinguish quality based on technical data alone.So, when faced with multiple options, how can we identify a high-quality 3D scanner?In this blog post, Creaform presents three practical tests that require no calibrated artifact to determine whether the <a href="https://www.creaform3d.com/blog/the-difference-between-stated-accuracy-and-accredited-accuracy/">performance claimed on technical specification sheets is achievable in real-life scenarios</a> or just numbers without tangible value on paper. These tests are intended to help you identify which manufacturers have rigorously developed and tested their 3D scanners.<h2 id="isPasted">Form Defect Measurement (Cylindricity)</h2>In <a href="https://www.creaform3d.com/blog/what-is-gdt-basics-and-definitions/">GD&amp;T</a>, a form defect is the deviation of a machined part from its ideal shape, such as a plane or a cylinder. A form defect measurement is a good indication of the 3D scanner’s quality because it shows the sensor’s ability to measure the true value of the form defect. <a href="https://www.creaform3d.com/en/portable-3d-scanners">High-quality 3D scanners</a> will provide measurements very close to the nominal value, while poor-quality 3D scanners may show significant deviations.<h2>Test #1: Cylindricity Test</h2>A simple cylindricity test can provide valuable insights into the 3D scanner’s raw data quality.When assessing the quality of a 3D scanner, the primary consideration is the raw data, which undergoes an extensive point filtering process. No doubt, if the raw data is noisy and of low quality, it will lead to questionable 3D models.See how to perform a cylindricity test<h3>The Result: A Cylinder or a Mushroom</h3>If, at high resolution, you are unable to obtain a good cylindricity value and clearly see the edge of the cylinder at right angles, it suggests that the sensor is capturing poor-quality raw data. This raises concerns about the entire data capture and analysis process.When a cylinder looks like a mushroom, it indicates that the 3D scanner’s raw data is noisy. As a result, the software uses reconstruction algorithms to smooth the cylinder’s body and edges (and make the data look better), creating a mushroom shape. However, these algorithms can cause various unintended effects.&nbsp;Poor-quality raw data with lots of noise means a thick point cloud. Therefore, how do we know where the real surface is in this point cloud? How can we ensure the mesh is created using accurate raw data and real surface points? Are there any hidden smoothed surfaces at high resolution that might affect the accuracy of the mesh?<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1730455359522-3-simple-tests-2-Low-Quality-3D-Scanners-Results-1536x864.webp" style="width: 100%px;" class="fr-fic fr-dib">Mushroom effect visible with a low-quality 3D scanner<h2 id="isPasted">Creaform, Inventor of the Handheld 3D Scanner</h2>As the pioneer of handheld 3D scanners, Creaform possesses unique expertise that ensures the quality of acquired data with minimal noise. Consequently, surface reconstruction algorithms perform more effectively because they do not need to smooth low-quality surface points, thus guaranteeing <a href="https://www.creaform3d.com/blog/results-revealed-and-facts-exposed-benchmarking-two-3d-scanning-metrology-solutions-to-save-inspection-time/">consistently high quality</a>.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1730455385221-3-simple-tests-1-MetraSCAN-Black_Elite-results-1536x864.webp" style="width: 100%px;" class="fr-fic fr-dib">Evidence supporting the claim: Cylindricity measured with Creaform’s MetraSCAN BlackTM|Elite<h2 id="isPasted">Test #2: Volumetric Accuracy Test</h2>This test aims to show the consistency of the 3D scanner’s measurements. A high-quality 3D scanner must be repeatable, i.e., produce repeatable measurements with minimal variation. In contrast, a low-quality 3D scanner may yield inconsistent results when measuring the same part multiple times or when measured by several operators.Consequently, when measurements are taken multiple times on the same part, the results must be grouped and similar whether one or several operators take them.Repeatability test: One operator performs five consecutive measurementsReproducibility test: Five operators each perform the same measurementBoth tests should present grouped results.A calibrated reference tool or artifact is not required to assess volumetric accuracy. You can measure any part within a certain period (e.g., same day, same hour). The results are even more evident on large parts.See how to perform a volumetric accuracy test<h3>The Result: Same Part, Identical Dimensions or Not</h3>If the results are not grouped, it is a good indicator that the <a href="https://www.creaform3d.com/blog/do-you-have-confidence-in-your-3d-measurements-are-you-certain-they-are-accurate-repeatable-and-reliable/">volumetric accuracy</a> claimed on the datasheet is probably wrong.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1730455406648-Maximum-Deviation-Graph-1536x621.webp" style="width: 100%px;" class="fr-fic fr-dib">Ungrouped results obtained with a 3D scanner of similar price (gray columns) compared with the volumetric accuracy measured with the Creaform HandySCAN Black+TM|Elite (Blue columns)If you measure the distance between two planes that are 2 meters apart, and this distance varies by more than 15µm/m, meaning 30µm over two consecutive measurements, it is difficult to claim that the 3D scanner has a volumetric precision of 15µm/m.In other words, if you measure a car twice in a row, and the first time it measures a certain dimension, and the second time it measures 2mm less, how can the sensor have a volumetric accuracy below 1mm/m? And, when two measurements differ, which one is the correct one?<h2>Creaform, 20+ Years of Innovation in 3D Scanning</h2>Creaform has encountered similar issues during its initial years of research and development but has developed the knowledge and expertise to overcome and solve them. Given Creaform’s 10-year lead in innovation and product development over other 3D scanner manufacturers in the market, we can see what problems some manufacturers have been unable to resolve.<h2>Test #3: Thermal Stability Test</h2>Another indicator of a 3D scanner’s quality grade is its performance under varying environmental conditions, such as temperature. High-quality 3D scanners are designed to remain stable under different conditions, while poor-quality scanners may be more susceptible to environmental changes.Another way to distinguish high from low quality is the frequency to which the 3D scanner requires recalibration to maintain accuracy. High-quality 3D scanners generally remain calibrated for longer periods. In contrast, poor-quality 3D scanners might drift quickly and require frequent recalibration.To perform this test, simply connect your 3D scanner and measure a part, any part. Then, repeat the measurement after 20 minutes, 1 hour, and 2 hours. Then, place the results on top of each other. Are the results consistent?See how to perform a thermal stability test<h3>The Result: Constant Recalibration Required or Not</h3>With high-quality 3D scanners, various mechanisms (mainly software) manage thermal expansion within the sensor, ensuring stable and reliable measurements over a long period of time. However, these mechanisms are absent for low-quality 3D scanners, so results tend to drift.The solution to address repeatability and thermal drift issues is to recalibrate the 3D scanner. However, it can quickly become inconvenient, even painful, for users to recalibrate their sensor each time they use it throughout the day.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1730455428978-Thermal-Drift-Graph-1536x849.webp" style="width: 100%px;" class="fr-fic fr-dib">Drifted results obtained with a 3D scanner of similar price (gray line) compared with the thermal stability measured with the Creaform HandySCAN Black+TM|Elite over 15 minutes<h2 id="isPasted">Creaform: High-Quality Born from Rigor and Learning</h2>Since 2005, Creaform has gained extensive knowledge and expertise in software development and mechanical design. This expertise includes lens design, finite element analysis of component heating, heatsink location, and more.All this expertise in mechanical engineering has been developed for both the optomechanical structure (developing the lenses to the CMOS sensor) and the physical structure (precisely placing the handgrip on the external structure of the sensor to avoid applying pressure and moving the cameras). This insight also includes the user and factory calibration processes.Thanks to this continuous learning and improvement, Creaform has consistently been able to subtract micrometers—not only on the specification sheet but in real life. This is what we refer to as&nbsp;accredited accuracy (link to previous blog). Our focus goes beyond numbers written on data sheets. We strive to demonstrate and maintain stability and repeatability in real-world applications, always aiming to showcase the high quality of Creaform 3D scanners.

In this blog post, Creaform presents three practical tests that require no calibrated artifact to determine whether the performance claimed on technical specification sheets is achievable in real-life scenarios or just numbers without tangible value on paper.

3 Simple Tests to Recognize High-Quality 3D Scanners with no Calibrated Artifacts Required

Centurion Performance &amp; Engines is an Illinois-based manufacturer of custom performance engines and parts. It is also a custom tuning and install body shop in high demand.Founded in 2009, the company has a research and development department equipped with an array of advanced tools, including a machining center with a SolidWorks station. This comprehensive setup enables the team to design and test the unique combinations of systems and parts that set their products apart, achieving levels of functionality never seen before. Many components and ideas tested here are subsequently integrated into other builds, driving continuous improvement and innovation for customers.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1727935731270-IMG_4466-1536x1152.webp" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">The challenge: Hand fabrication makes production scalability difficult</h2>Centurion Performance &amp; Engines prides itself on making superior-quality products for its discerning clientele. However, due to increasing demand and an uptick in the complexity of the components to be developed, the Centurion team realized that fabrication experts could no longer rely on manual processes alone.The conventional fabrication processes were slow and difficult to replicate accurately, preventing team members from producing consistent, high-quality parts and assemblies. This was especially true when it came to implementing organic surfaces to design composite panels that mate properly together and create new power systems that could fit into existing engine compartments.<a href="https://www.creaform3d.com/blog/pun5th75ef_wp/wp-content/uploads/IMG_4451-scaled.jpg" target="_blank"> </a><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1727935746178-IMG_4451-1152x1536.webp" style="width: 100%px;" class="fr-fic fr-dib">Moving from prototype to production was particularly challenging due to difficulties in visualizing the entire system, such as an engine bay, without a digital representation. This led to a lot of back-and-forth between teams and longer lead times.Many innovative projects remained in the conceptual stage because the cost and time associated with manually developing the systems were prohibitive. Recognizing the importance of accurate equipment for successful prototype parts, Centurion Performance &amp; Engines was motivated to explore more viable and efficient solutions.“Having already worked with a customer on a reverse engineering project with a CMM, I knew that a metrology-based solution was key to developing successful prototypes,” explained Tim Slater, the company’s president. “Having seen 3D scanning technologies in action, it became very and immediately clear this was a direction we needed to go.”<h2>The solution: HandySCAN BLACK Elite and VXmodel outperform in terms of 3D scanning accuracy and post-processing speed</h2>Tim tested multiple 3D measurement products. “After much difficulty in post-processing scans, which led to inaccuracies in the data, and realizing how much time and effort was spent manipulating the scan so that I could complete a post-process to satisfaction, I decided to try the metrology-grade HandySCAN BLACK Elite,” he said. “It was a decision that came after a year and a half of frustration and lack of acceptable results.”The engineering team were impressed with the results. “The accuracy of the raw 3D scans combined with the power of Creaform’s VXmodel post-processing software gave us the speed and extremely high-quality renderings we simply couldn’t get with the other equipment we tried. The ease of scanning is great, and the software is brilliant.”<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1727935773373-CowlingExitScan-1536x800.webp" style="width: 100%px;" class="fr-fic fr-dib">Creaform’s technology transformed Centurion Performance &amp; Engines’ time to market and production capacity. Using the HandySCAN BLACK Elite, teams could quickly and accurately scan components and existing engine compartments, allowing for precise design and integration of new power systems that met customers’ exacting standards. The ability to quickly create and test prototypes significantly reduced development time.For instance, Tim was able to design, manufacture, and test a new part for their race team’s airplane within 48 hours—a process that traditionally would have taken much longer.“After completing nearly two months of non-stop work modifying our race team’s first airplane, test flights were completed satisfactorily with three days remaining before needing to leave for the racing event. An area left unfinished was a large clearance hole that was cut in the bottom of the engine cowling to fit the new performance exhaust system,” he described.“Knowing this large hole was a major drag contributor, I set out to create a part to close it off and direct the engine cooling air appropriately and efficiently out the bottom of the aircraft. &nbsp;On a Tuesday afternoon, I scanned the bottom of the cowling and surrounding area. Then, I sat on the computer for a couple of hours processing the scan, designing the part, and then the mould to create the part. &nbsp;At about 11 p.m., I was at our facility, piecing together the appropriate pieces of urethane tooling board to machine out the mould. &nbsp;At about 5 a.m., the machining was complete. I returned late in the morning to prepare the mould for laying up the carbon fibre part. Once the part was laid up and in a vacuum bag, I set a timer for 24 hours. Thursday late morning, I removed the part from the mould and transported it to the aircraft for trimming and installation. The part was fitted, installed, exhaust extended, and heat shields in place by about 9 pm that evening after barely 2 days from the start of the project.”<h2>The results: Greater production output and new market opportunities</h2>Implementing HandySCAN BLACK Elite and VXmodel generated impactful business benefits for Centurion Performance &amp; Engines.Tim mentioned that “the ability to visualize and fit components digitally before fabrication saved a tremendous amount of time and energy. The ROI comes from the ability to produce and sell multiples of a part—with unbeatable accuracy—thanks to extremely high-quality scanning that results in excellent tooling.”<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1727935781624-IMG_1688-1152x1536.webp" style="width: 100%px;" class="fr-fic fr-dib">He emphasized the importance of counting on a 3D scanning solution with a powerful and integrated post-processing software module. “The capabilities of VXmodel are far and above others I have used. I see all sorts of pretty scans people make with inexpensive handheld scanners. Nevertheless, the ability to pull accurate and consistent data off of the scan is where VXmodel shines. Its surfacing tools and the ability to send the files and scans directly into SolidWorks is nothing short of phenomenal.”Creaform’s 3D scanner and scan-to-CAD software also created additional market opportunities for Tim’s business, allowing it to offer new services and product applications that were previously not feasible. “Since we bought HandySCAN BLACK Elite and VXmodel, we’ve been off to the races,” Tim concluded. “I have the confidence in the 3Dscanner, data and software to tackle any development or prototype project!

Creaform’s technology transformed Centurion Performance & Engines’ time to market and production capacity. Using the HandySCAN BLACK Elite, teams could quickly and accurately scan components and existing engine compartments, allowing for precise design and integration of new power systems

Revolutionizing Custom Engine Fabrication with HandySCAN BLACK Elite & VXmodel

With over 90,000 employees worldwide, Siemens Energy is a global company operating in various sectors of the energy industry, including grid technologies, decarbonization of industries, wind energy, and conventional power generation.&nbsp;Located in Mülheim, Germany, the metrology group is part of the on-site machining department. Its primary focus is developing and retrofitting specialized machinery for on-site operations in power plants. The machining department also provides on-site maintenance and repair services for power plants. This service benefits the customers by ensuring short repair time, high-quality service, and the use of high-performance equipment that local workshops may not have.Over the years, new applications have emerged, and new power plants have been built. Siemens Energy needed to increase its capacity to complete its tasks more efficiently. So, the metrology department started looking for new technologies available on the market to accelerate their work and manage their tasks within a few hours or days (instead of a week or two). This led them to the Creaform HandySCAN 3D|MAX Series.<iframe width="640" height="360" src="https://www.youtube.com/embed/-ASkeaukX2c?&amp;wmode=opaque&amp;rel=0&amp;enablejsapi=1&amp;origin=https://www.wevolver.com" frameborder="0" allowfullscreen="" class="fr-draggable" data-lf-form-tracking-inspected-kn9eq4roawkarlvp="true" data-lf-yt-playback-inspected-kn9eq4roawkarlvp="true" data-lf-vimeo-playback-inspected-kn9eq4roawkarlvp="true"></iframe><h2 id="isPasted">Teams at Work at the Factory and Power Plants </h2>Siemens Energy employs 3D scanning technology at its factory in Germany to validate the quality of parts it produces or those it receives from suppliers. The company also deploys its expert teams on-site to replace old, worn components, such as turbine rotors. By conducting thorough facility scans and precise measurements, they can reverse engineer replacement parts to ensure seamless integration with existing systems. Moreover, Siemens Energy goes beyond mere replacements by designing new parts that enhance the energy efficiency of power plants, contributing to both improved performance and environmental sustainability.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1727336652931-Siemens_3Z8A0334-1.webp" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">Making Accurate Measurements in a Short Time </h2>During on-site measurements, the teams must efficiently meet the customer’s expectations within the given time window. They must capture all necessary information within the allotted time, as components may become inaccessible after the measurement period, which can occur between different machining slots, such as before or after assembly and reassembly.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1727336663973-Siemens_IMG_0052-1536x1024.jpeg" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">Variety of Parts, from Tiny to Gigantic </h2>Siemens Energy’s work often occurs in a humid and hot environment where strong vibrations are ubiquitous. In such a context, the teams must perform a variety of optical measurements on parts of a few centimeters up to 14 meters in size, from simple geometries, such as boreholes, to large and complex shapes like turbine blades, rotors, and castings.As a result, Siemens Energy requires a high level of accuracy and resolution for measuring parts of all sizes, typically crafted from steel and featuring polished surfaces.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1727336678340-Siemens_3Z8A0247-1536x1024.webp" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">Limitations of the Previous Technology </h2>Before relying on portable 3D scanners with high-resolution capabilities over large parts, Siemens Energy depended on manual field surveys using photos and conventional tools to carry out its tasks. However, it was common to encounter incomplete or unreliable information, resulting in delays or reduced efficiency during repair and maintenance.Time being their most critical constraint, teams at Siemens Energy had to address these delays in repair and maintenance. Replacement parts had to perform optimally and fit perfectly the first time without iterations.<h2>Helpful Collaboration Leading to the HandySCAN 3D|MAX Series </h2>Siemens Energy is an early adopter renowned for its commitment to exploring and embracing new technologies. As a longstanding partner of Creaform, the company agreed to collaborate on the development of the HandySCAN 3D|MAX Series, yielding impressive results that underscore their shared dedication to innovative technologies.<h3>Quick Measurement of Large Parts </h3>With the HandySCAN 3D|MAX Series, the on-site maintenance and repair teams can scan large parts, as big as turbine rotors measuring up to 14 meters, in fine detail. Compared to the old system, whose setup and acquisition were long and complicated, teams can now scan more parts while saving time. The speed of the acquisition process makes all the difference because it enables Siemens Energy to limit downtimes during part replacement. Customers save money by saving time because every hour a power plant does not operate is an hour it cannot earn money.<h3>Flex Volume for High Resolution AND High Speed </h3>The MAX Series presents the Flex Volume feature, which gives Siemens Energy the flexibility to scan large parts at high speed from a longer distance (Far Mode) or measure smaller areas with high resolution at a short distance (Near Mode). The teams can also use the standard mode to benefit from both speed and resolution when scanning valves and connectors. This combination of speed and resolution allows them to quickly capture all the small details and ensure everything fits in its proper place on the first try during installation.<h3>Portable Everywhere </h3>Siemens Energy provides repair and maintenance services directly to power plant locations. On-site, the teams handle large and difficult-to-move parts in environments with high temperatures and steady vibrations. With the HandySCAN 3D|MAX Series, Siemens Energy can now perform all measurements and tasks with a single reliable device that is easily transportable and adapted to the instabilities of industrial environments.<h3>Better Versatility for More Simplicity </h3>Siemens Energy is particularly fond of the Smart Surface Algorithm feature, which automatically adjusts the camera shutter using advanced image processing combined with artificial intelligence. This feature enhances the performance of the MAX series and provides better readings of difficult contrasting finishes. As a result, anyone can enjoy a simpler and more straightforward scanning process, regardless of their level of expertise or experience.<h2>HandySCAN 3D| MAX Series, A Game Changer for Siemens Energy </h2>Over the past 13 years, the partnership between Siemens Energy and Creaform has consistently proven to be a win-win relationship. The introduction of the new measuring tool, the HandySCAN 3D|MAX Series, marks a significant milestone in this collaboration, serving as a game changer for Siemens Energy. Due to its unwavering commitment to innovation, Siemens Energy is dedicated to delivering better results to its customers in shorter time frames. The HandySCAN 3D|MAX Series embodies this commitment, allowing the company to meet and surpass its customers’ expectations.

With over 90,000 employees worldwide, Siemens Energy is a global company operating in various sectors of the energy industry, including grid technologies, decarbonization of industries, wind energy, and conventional power generation.

Innovative 3D Scanner Serving the Largest Industrial Parts A Creaform's Client Success Story Featuring Siemens Energy

Reaume Brothers Racing is an American professional stock car racing team that competes full-time in the NASCAR Craftsman Truck Series. Owned by Josh Reaume, the team fields the No. 22 Ford F-150 full-time for multiple drivers, the No. 27 part-time for Keith McGee, and the No. 33 full-time for Lawless Alan.As an engineering-driven team, experts constantly looks innovative solutions to maintain competitive in a sport with stringent regulations and limited testing opportunities.In addition, they need to ensure that the team’s regularly modified vehicles comply with NASCAR’s regulations for each race.<iframe width="640" height="360" src="https://www.youtube.com/embed/FB3WviOQySI?&amp;wmode=opaque&amp;rel=0&amp;enablejsapi=1&amp;origin=https://www.wevolver.com" frameborder="0" allowfullscreen="" class="fr-draggable" data-lf-vimeo-playback-inspected-kn9eq4roawkarlvp="true" data-lf-yt-playback-inspected-kn9eq4roawkarlvp="true" data-lf-form-tracking-inspected-kn9eq4roawkarlvp="true"></iframe> <h2 id="isPasted">The Challenge: Conventional 3D Measurements Hamper Competitive Innovations</h2>Reaume Brothers Racing faced several challenges in generating accurate 3D measurement data to assess the team’s race vehicle bodies. Initially, the group relied on low-precision measuring systems, such as tape measures, resulting in inaccuracies and inconsistencies that could compromise compliance with the race series rules.This lack of accuracy posed a risk of human error and limited the engineers’ ability to definitively monitor and assess the condition of their trucks both pre- and post-race.Previously, Reaume Brothers Racing also relied on a competitor’s services to obtain 3D measurements, which was far from ideal in such a high stakes sector.The critical need to ensure that their vehicles conformed to NASCAR regulations while optimizing performance in house was the turning point that prompted the team to find a more reliable solution.<h2>The Solution: Creaform’s MetraSCAN 3D Eliminates Accuracy Issues</h2>Reaume Brothers Racing opted for Creaform’s 3D MetraSCAN 3D due to its speed, user-friendliness, accuracy, and repeatability as well as VXinspect dimensional inspection software to support their quality control workflows.The implementation process was streamlined in just a few days of training. In fact, team members quickly adapted to the new technology, with users becoming comfortable after just a few scans.Reaume Brothers Racing initially began using Creaform’s MetraSCAN 3D optical and portable CMM for establishing setup protocols for their vehicles, which allowed the team to quickly generate 3D measurements with accurate printouts for crew chiefs. They were able to more quickly decide what changes they wanted made, resulting in less time spent setting up vehicles for each race.Another major project involved using the 3D scanner to scan and replicate headrest mounts for their carbon fiber seats. This process involved scanning each part twice, merging the scans to eliminate any missing areas, and creating precise part drawings. The result was a seamless production of an additional set of mounts, ensuring the seats were race-ready.<h2>The Results: Better Quality Control and Performance</h2>The adoption of Creaform’s 3D measurement technology has transformed Reaume Brothers Racing’s approach to vehicle quality control.The exceptionally accurate, high-resolution scans provided by MetraSCAN 3D have enabled the team to monitor and maintain the steel-fabricated bodies of their race vehicles to the maximum tolerances NASCAR allows. This technological advancement has not only reduced the likelihood of 3D measurement mistakes but also enhanced their capability to conduct detailed assessments of their vehicles throughout race weekends.Amir Alexander, Team Manager at Reaume Brothers Racing, noted, “MetraSCAN 3D has significantly improved our ability to maintain and optimize our race vehicles. The precision and ease of use have been race-changers for us.”Amir continued: “Prior to getting our Creaform 3Dscanner, we would have to transport a vehicle from our shop to our third-party provider, which was a $2,000 financial investment and a day-long process from prepping the truck for transport to unloading the truck upon return. It also gave our competitors critical information about each of our trucks. Now, one employee can do a scan in the time it would take to prep and load a truck.”Since receiving the scanner, Reaume Brother’s Racing has completed 17 truck scans, as well as 8 part scans, giving the team the valuable information required to outclass other race teams.<h2>Conclusion: Gaining an Upper Hand in Racing with Metrology</h2>Creaform’s MetraSCAN 3D has proven to be an invaluable asset for Reaume Brothers Racing.By providing accurate, repeatable measurements, the technology has helped the team to mitigate risks associated with human error and low-precision tools, ensuring their vehicles consistently meet regulatory standards and perform at their best.The success of the headrest mount project clearly demonstrated how the MetraSCAN 3D can facilitate rapid, reliable part replication, boosting the team’s overall efficiency and competitiveness.“Implementing Creaform’s technology has given us the confidence needed to push our engineering capabilities further, maintaining our edge in a highly competitive sport,” Amir explained.

Reaume Brothers Racing opted for Creaform’s 3D MetraSCAN 3D due to its speed, user-friendliness, accuracy, and repeatability as well as VXinspect dimensional inspection software to support their quality control workflows.

The Impact of 3D Scanners on NASCAR Stock Car Racing

<h2 dir="ltr" id="isPasted">Just launched: The Engineer’s Guide to CMM Technologies</h2><a href="https://www.wevolver.com/article/the-engineerss-guide-to-cmm-technologies" target="_blank" rel="noopener noreferrer">The Engineer’s Guide to CMM Technologies</a>, provides an in-depth evaluation of the latest Coordinate Measuring Machine (CMM) technologies used for quality assurance in manufacturing. It covers traditional, optical, and multisensor CMMs, detailing their precision, performance, and application in complex industrial environments. With key considerations for selecting the right quality control solutions, this comprehensive guide is essential for manufacturers looking to optimize their processes and meet stringent industry requirements.<h3 dir="ltr"><iframe width="540" height="385" src="https://c8056756.sibforms.com/serve/MUIFANJD5TKzVsBzqHPHFFctMSdBfmaerR7_jDI655BQfWd_J5BpjUNC_KdoJqWhmxOpafbrPZZH38b0ZHzaLmqqbd943UCTVGN3gx56qtdTGutnAtjzq_qwC1hi_c0MWH19v6rMoAgxRaRphpRxGo4rHh9cPAwXIgmX0axuLSVS5tjjB6JELzvYnTsR8I4xaLDk-VbIPYgAsLGY" frameborder="0" scrolling="auto" allowfullscreen="" style="display: block;margin-left: auto;margin-right: auto;max-width: 100%;" class="fr-draggable"></iframe>Whitepaper Highlights</h3><ul><li dir="ltr">In-Depth Technology Comparison: Discover the strengths and limitations of traditional, optical, and multisensor CMMs. The guide details how each type performs based on part complexity and industry needs, helping you choose the best tool for your specific requirements.</li><li dir="ltr">Advanced Software and Algorithms: Learn how cutting-edge inspection software and algorithms enhance measurement accuracy and efficiency. The report covers the role of software in processing data, complying with Geometric Dimensioning and Tolerancing (GD&amp;T) standards, and automating tasks.</li><li dir="ltr">Choosing the Right System: Find out what factors to consider when selecting a CMM system, including industry demands, technological needs, portability, and automation compatibility.</li></ul><h3 dir="ltr">Evaluating the Precision and Performance of Various CMMs</h3>Quality control is a critical component in modern manufacturing, particularly for industries such as aerospace and automotive, where precision directly affects the performance and safety of final products. This report delves into the precision and performance of various types of coordinate measuring machines (CMMs), shedding light on their respective advantages and limitations, as well as key considerations when choosing a quality control solution such as:<h3 dir="ltr">Traditional CMMs</h3><ul><li id="isPasted">Dive into the advantages of tactile probe systems for highly accurate measurements and their limitations with complex or delicate parts.</li></ul><h3 dir="ltr">Optical CMMs</h3><ul><li id="isPasted">Read how non-contact methods using lasers and photogrammetry can speed up measurement processes while preserving precision, especially for intricate or large components.</li></ul><h3 dir="ltr">Multisensor CMMs</h3><ul><li id="isPasted">Explore how integrating various measurement technologies into a single system offers versatility and comprehensive inspection capabilities, along with the need for advanced software to manage data.</li></ul><h2 dir="ltr">Inspection Software and Processing Algorithms</h2>The evolution of CMMs is not solely hardware-based. Inspection software plays a vital role in enhancing accuracy and automation in quality control. The whitepaper delves into modern CMM software which include advanced processing algorithms that can correct for errors, improve measurement precision, and ensure compliance with Geometric Dimensioning and Tolerancing (GD&amp;T) standards.&nbsp;<ul><li id="isPasted">Data Analysis: Learn how CMMs generate extensive data that must be meticulously processed to verify part specifications. Advanced software algorithms play a crucial role in this process, extracting key geometric features and comparing them against design tolerances to ensure precision.</li><li>GD&amp;T Compliance: Discover how automated CMM software simplifies adherence to Geometric Dimensioning and Tolerancing (GD&amp;T) standards. By automating the comparison of measurement data with GD&amp;T specifications, this software enhances quality consistency and reduces manual inspection efforts.</li><li>Boosting Automation: Explore the benefits of automated CMM systems, which require minimal human intervention and streamline the inspection process. Integration with production lines enables real-time quality control, facilitating the quick identification and correction of defects to improve overall production efficiency.</li></ul><h3 dir="ltr" id="isPasted">Download the report to explore how these technologies helped a European car manufacturer enhance production efficiency.</h3><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1739354417130-1739354417130.png" id="isPasted" class="fr-fic fr-dii"><iframe width="540" height="385" src="https://c8056756.sibforms.com/serve/MUIFANJD5TKzVsBzqHPHFFctMSdBfmaerR7_jDI655BQfWd_J5BpjUNC_KdoJqWhmxOpafbrPZZH38b0ZHzaLmqqbd943UCTVGN3gx56qtdTGutnAtjzq_qwC1hi_c0MWH19v6rMoAgxRaRphpRxGo4rHh9cPAwXIgmX0axuLSVS5tjjB6JELzvYnTsR8I4xaLDk-VbIPYgAsLGY" frameborder="0" scrolling="auto" allowfullscreen="" style="display: block;margin-left: auto;margin-right: auto;max-width: 100%;" class="fr-draggable"></iframe>

New report: Exploring CMM technologies for quality assurance of sheet metal parts.



The comprehensive guide to CMM technologies

Established in August 2003, <a href="https://www.meridian-mag.com/contact/locations/china" target="_blank">Shanghai Meridian Magnesium Products Co</a>., Ltd. is a joint venture jointly established by Meridian Lightweight Co., Ltd. of Canada and Huayu Automobile Co., LTD., a subsidiary of SAIC Motor Co., LTD.The company employs 290 people and owns a large facility that caters to a wide range of sectors, especially in the automotive sector.Shanghai Meridian is committed to providing better magnesium alloy die-casting products for domestic and foreign customers.Its OEM customers are situated all over the world and include Ford, Chrysler, Audi, Jaguar Land Rover, NIO, SAIC Volkswagen, SAIC Automobile, SAIC General Motors, Hyundai, Nissan, Subaru, Honda, Mercedes-Benz, BMW, Bentley, Porsche, Volvo and Chery.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1723708538581-Meridian_casting_1.webp" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">Traditional 3D Measurement Methods Compromise Efficiency and Reliability</h2>Shanghai Meridian Magnesium Products faced major challenges in their die casting manufacturing workflows. With an escalating demand for 3D measurements of large-sized casting surfaces, the company’s traditional CMM equipment and measurement techniques were no longer sustainable.These conventional methods were &nbsp;time-consuming and labour-intensive, ramping up production costs and compromising customer timelines. In addition, the team struggled with ever-increasing component complexity and the high accuracy requirements that constantly evolve in modern casting processes.<h2>MetraSCAN 3D: Maximum Productivity and Quality</h2>The turning point came when the inefficiency of Shanghai Meridian’s CMMs could no longer meet customer demand. The team needed a solution that could rapidly measure surface profiles, line profiles, flatness, and generate deviation colour maps.After careful consideration of various 3D measurement technologies, Shanghai Meridian opted for Creaform’s portable and optical CMM, the&nbsp;<a href="https://www.creaform3d.com/en/optical-3d-scanner-metrascan" target="_blank">MetraSCAN 3D</a>.MetraSCAN 3D’s advanced 3D scanning technology excelled for its speed and repeatability. The team was impressed with its ability to withstand any manufacturing environment, including vibrations, part movements, and environmental instability.Thanks to the MetraSCAN 3D’s scanning performance levels, Shanghai Meridian knew that it could significantly reducing measurement time compared to the previous armed scanners.<h2>The Results: Accelerated Die Casting Production to Meet Demand</h2>The implementation of&nbsp;<a href="https://www.creaform3d.com/en" target="_blank">Creaform’s technology</a> into Shanghai Meridian’s production processes was remarkably smooth. The shift from a legacy system to the MetraSCAN 3D’s intuitive interface and ergonomic handling allowed for quick onboarding and simplified, hassle-free remote collaboration across different teams and regions.With the enhanced capability of real-time display during the 3D scanning process, the team could control and adjust tooling instantly, leading to substantial savings in time and labor, which enabled Shanghai Meridian to remain competitive on a global scale.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1723708559039-Meridian_2_3.webp" style="width: 100%px;" class="fr-fic fr-dib">The tangible outcomes were evident. The 3D scanning process was not only faster but also provided accurate real-time data that enabled quality control managers to proactively detect and analyze component issues. Particularly in the automotive sector, the MetraSCAN 3D was instrumental in increasing the company’s production capacity.“The MetraSCAN 3D has revolutionized our approach to quality control,” explained Zhao Ge, Quality Control Manager. “We can detect product dimensions and geometry in real-time, which helps our engineers and QC teams. We are extremely satisfied with Creaform’s high-tech 3D scanners and are eager to explore their new products.”Looking to the future, Meridian plans to apply 3D scanning for the measurement of die-cast parts, hoping to leverage the benefits of the MetraSCAN 3D’s advanced capabilities for even more complex tasks.“Throughout our collaboration, the support and expertise of Creaform’s application engineers were indispensable. Their professionalism and profound knowledge of 3D scanning. It definitely helped for a seamless transition to advanced 3D measurement technologies.”

Shanghai Meridian Magnesium Products faced major challenges in their die casting manufacturing workflows. With an escalating demand for 3D measurements of large-sized casting surfaces, the company’s traditional CMM equipment and measurement techniques were no longer sustainable.

Improving the Quality and Speed of Alloy Die Casting Products in the Auto Sector

<a href="http://www.duraauto.com/" target="_blank" id="isPasted">DURA Automotive Systems</a> is a global automotive supplier headquartered in Auburn Hills, Michigan, specializing in the design, engineering, and manufacturing of solutions that drive the evolution of mobility. With a legacy comprising more than 100 years of inspired invention, the company is recognized by leading vehicle manufacturers as the preferred supplier partner for innovative, highly integrated, mechatronic driver control systems, lightweight structural body systems, and a portfolio of precision-manufactured automotive products.<h2 id="isPasted">Ultramodern Manufacturing Facility</h2>The world-class Muscle Shoals factory supplies lightweight EV battery enclosures to the Alabama-based Mercedes-Benz electric battery pack plant in Bibb County. <a href="https://www.durashiloh.com/dura-automotive-celebrates-grand-opening-of-muscle-shoals-high-tech-manufacturing-site-for-ev-battery-enclosures/" target="_blank">The new state-of-the-art manufacturing facility is DURA’s latest investment in vehicle electrification</a>. Previously, DURA launched an advanced lightweight EV structural systems plant in the Czech Republic and opened its second site to manufacture EV battery enclosures in the Republic of North Macedonia.<h2>Imperial Quality and Reliability</h2>The most recent addition to a growing family of worldwide sites is home to cutting-edge manufacturing processes that utilize advanced robotics and proprietary forming and joining technologies to produce lightweight structures for EV battery systems.These structural enclosures, often integral to the vehicle’s chassis, safeguard the EV battery modules and their supporting electrical and thermal management systems. They are made of lightweight material to minimize energy consumption and extend vehicle range and recharge intervals.Consequently, the structures must be precisely manufactured and accurately inspected to ensure they meet the highest quality and reliability standards and contribute to EVs’ overall efficiency, safety, and performance.<h2>&nbsp;Capacity and Flexibility Issues with the CMM</h2>DURA has been using a coordinate measuring machine (CMM) to perform its quality controls – and for good reason. CMMs are the most accurate metrology equipment for quality inspection. However, relying on only one stationary CMM, the metrology department struggled with capacity and flexibility issues. The CMM was often extremely busy with all types of inspection, and the EV battery enclosures had to be brought to the metrology lab for measuring.DURA started looking for additional inspection capability to meet their need for flexibility and mobility, crucial for supporting their growing operations. The company wanted to ensure it sought out the most advanced technology for its precise measurement requirements.<a href="https://www.youtube.com/watch?v=uwaPeHpu-NA" target="_blank">Watch DURA’s Testimonial</a><h2>Trust in the MetraSCAN 3D|BLACK Elite and HandyPROBE</h2>In its quest for new, innovative technology to meet its measurement needs, DURA opted for the Creaform optical CMM <a href="https://www.creaform3d.com/en/optical-3d-scanner-metrascan" target="_blank">MetraSCAN 3D|BLACK Elite</a> and portable CMM <a href="https://www.creaform3d.com/en/metrology-solutions/coordinate-measuring-machines-handyprobe" target="_blank">HandyPROBE</a>, paired with Polyworks. “Creaform and Polyworks have a strong reputation in the 3D measurement industry,” says Branden Head, Metrology Supervisor at DURA. “Our sister facility in Europe had previous experience with Creaform, and the positive feedback weighed heavily on our decision.”<iframe width="640" height="360" src="https://www.youtube.com/embed/uwaPeHpu-NA?&amp;wmode=opaque&amp;rel=0&amp;enablejsapi=1&amp;origin=https://www.wevolver.com" frameborder="0" allowfullscreen="" class="fr-draggable" data-lf-form-tracking-inspected-kn9eq4roawkarlvp="true" data-lf-yt-playback-inspected-kn9eq4roawkarlvp="true" data-lf-vimeo-playback-inspected-kn9eq4roawkarlvp="true">&nbsp;</iframe><h2 id="isPasted">High Accuracy Captured on the Shop Floor</h2>The fast and accurate 3D scanner and portable CMM have been engineered to perform highly accurate and repeatable metrology-grade measurements and 3D geometrical surface inspections directly on the shop floor. Equipped with their MetraSCAN 3D or HandyPROBE, the metrology department could capture characteristics at 0.025mm (0.0009 in) accuracy without moving the structures to the metrology lab.This move from touch probing to 3D scanning also enabled DURA to acquire a larger quantity of data quickly, compared to only a few discrete points collected slowly with CMM. In addition, the whole battery enclosure can now be measured in a single setup since the entire part fits into the system’s field of view, eliminating leapfrogs and reducing the measurement time.Used as a mobile measurement station whenever needed, the metrology-grade 3D scanner and portable CMM added intermediate checks directly on the production floor, influencing the overall quality and efficiency of the manufacturing process. Now, more EV battery enclosures can be inspected in less time. In parallel, Creaform’s measuring solutions helped reduce the workload of the traditional CMM, assigning it to critical inspections with tight tolerances.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1723101508625-dura_image_2-1536x759.webp" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">Helpful Training and Fantastic Support</h2>DURA initially received a one-week training course to learn how to operate the 3D scanners and software to their full potential. An additional follow-up training was also offered to improve their measurement results. The engineers described the training as very beneficial and easy to understand.Creaform’s application engineers and technical support were available whenever DURA reached out for questions. Their answers were informative and helpful. “We rely on internal and external resources to ensure that our team fully utilizes the equipment to best serve our facility,” says Mr. Head. “Creaform’s ongoing support has been integral to our growing team.”<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1723101523165-dura_image_3-1536x695.webp" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">Pivotal Increase of Measurement Capability</h2><blockquote>We use the Creaform MetraSCAN 3D and HandyPROBE as portable measurement stations to measure incoming extrusions and get quick scans of the product before it moves forward to a mill to ensure the mill will accept the part. Thanks to Creaform, we have increased our capacity by 75%.-Branden Head, Metrology Supervisor at DURA Automotive</blockquote>The distinct performance obtained with Creaform and Polyworks in DURA’s production environment has confirmed their strong reputation in the 3D measurement industry. “Creaform and its 3D measurement solutions were pivotal for the measurement capability in our facility,” adds Mr. Head. “Our project would have struggled with capacity and mobility without Creaform’s and Polyworks’s technology.”The partnership between DURA and Creaform will certainly continue as the global automotive supplier is now exploring the possibility of integrating Creaform technology into its automated manufacturing process. For sure, the metrology team can always count on Creaform’s dedicated training and support to achieve this next goal.

In its quest for new, innovative technology to meet its measurement needs, DURA opted for the Creaform optical CMM MetraSCAN 3D|BLACK Elite and portable CMM HandyPROBE, paired with Polyworks.

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