The Internet of Things (IoT) is revolutionizing how businesses operate, connecting billions of devices for smarter, faster decisions. However, scaling IoT solutions demands more than plugging devices into a network; it requires mastering IoT connectivity architectures. Let’s unleash its potential.

IoT Connectivity Architecture: Engineering Guide to Enterprise-Scale Implementation

<p dir="ltr" id="isPasted">The 3D printing industry has grown rapidly in recent years, with its recorded market size of $20.68 billion in 2023 to $24.61 billion in 2024. This growth is expected to continue as the projections indicate that by 2033, the 3D printing market will reach around $117.78 billion with a compound annual growth rate (CAGR) of 19% between 2024 and 2033.&nbsp;1&nbsp;However, this growth can be even more impressive if challenges related to time-consuming and labor-intensive post-processing tasks are rectified. The post-processing tasks, such as cleaning, sanding, and finishing, often consume a considerable portion of the overall production time, impacting efficiency and profitability.</p><p dir="ltr">This challenge has been taken head-on by <a href="https://am-flow.com/about-us/">AM-Flow</a>, a leader in automation technology focused on automating the post-processing workflow, specifically in sorting, to bring scalability to the 3D printing sector. Feeding, identification, sorting, quality control and bagging are all essential yet labor-intensive parts of post-processing, which often leads to production delays and inconsistencies. AM-Flow offers a solution by streamlining the sorting process to improve speed, scalability, and cost-efficiency.&nbsp;This article explores how AM-Flow's post-processing automation solutions are transforming the 3D printing landscape.</p><h1 dir="ltr">Overview of Sorting Post-Processing in 3D Printing</h1><p dir="ltr">A 3D printing workflow starts with the design phase, where a digital model is created using CAD software. This model is then exported in a compatible format, like STL or OBJ, and imported into slicing software, where the model is converted into layers and tool paths, with parameters like print speed, temperature, and material type being defined. The slicing software generates a G-code file that guides the printer during production. After that, the actual printing starts by depositing the material layer by layer to build the 3D object.&nbsp;</p><p dir="ltr">After printing, the part enters the post-processing phase, which may include removing supports, sanding, and polishing to enhance the surface finish. However, particularly the sorting of parts in post-processing, presents several challenges. For instance, in additive manufacturing, once a batch of parts is printed, they require cleaning and sometimes surface treatment or finishing. These parts, produced in large quantities, often vary in shape, size, material, and complexity, which makes manual sorting laborious and error-prone.&nbsp;</p><h1 dir="ltr" id="isPasted">Innovating Automation for Enhanced 3D Printing Post-Processing</h1><p dir="ltr">When production scales up, the manual sorting process becomes unsustainable, leading to higher operational costs and lower productivity. Therefore, manufacturers struggle to meet high demand efficiently without automation while maintaining product quality. In this regard, AM-Flow's multi-faceted solution automates the workflow between several post-printing steps, providing a comprehensive approach to streamlining the sorting process and improving overall efficiency.</p><p dir="ltr">AM-Flow is a cutting-edge automation company that provides solutions for the additive manufacturing industry and has developed a range of innovative technologies designed to optimize the post-processing workflow in response to the unique challenges faced by 3D printing companies. AM-Flow specializes in automating the feeding, identification, sorting, quality control and bagging&nbsp;of 3D printed parts.</p><p dir="ltr">AM-Flow utilizes advanced technologies like computer vision, artificial intelligence, and robotics to provide post-processing solutions. Their complete suite of solutions addresses various stages of the post-processing workflow, from sorting and identifying parts to packaging and transporting them within production environments.&nbsp;</p><p dir="ltr"><span contenteditable="false" draggable="true" class="fr-video fr-deletable fr-fvc fr-dvb fr-draggable"><iframe src="https://www.youtube.com/embed/sGprIKnzL_8?&amp;wmode=opaque&amp;rel=0&amp;enablejsapi=1&amp;origin=https://www.wevolver.com" frameborder="0" allowfullscreen="" class="fr-draggable" data-lf-form-tracking-inspected-kn9eq4roawkarlvp="true" data-lf-yt-playback-inspected-kn9eq4roawkarlvp="true" data-lf-vimeo-playback-inspected-kn9eq4roawkarlvp="true" style="width: 640px; height: 440px;"><span class="fr-mk" style="display: none;">&nbsp;</span><span class="fr-mk" style="display: none;">&nbsp;</span><span class="fr-mk" style="display: none;">&nbsp;</span><span class="fr-mk" style="display: none;">&nbsp;</span><span class="fr-mk" style="display: none;">&nbsp;</span><span class="fr-mk" style="display: none;">&nbsp;</span><span class="fr-mk" style="display: none;">&nbsp;</span><span class="fr-mk" style="display: none;">&nbsp;</span></iframe></span></p><h1 dir="ltr">Step-by-Step: How Automation Technologies Work in 3D Printing Post-Processing</h1><h2 dir="ltr">1. &nbsp; &nbsp;System Installation and Integration</h2><p dir="ltr">AM-Logic serves as the base of AM-Flow's post-processing automation, integrating with the client's existing Manufacturing Execution System (MES), which ensures a smooth flow of information and enables the system to stay updated with the latest orders, parts to be printed, and relevant specifications. This digital connection enables the automated system to receive data on builds and production requirements, significantly reducing manual intervention and ensuring that post-processing aligns perfectly with production goals.</p><h2 dir="ltr">2. &nbsp; &nbsp;Import and Nesting of Builds</h2><p dir="ltr">As parts and builds are nested and saved in the MES, they are automatically imported into the AM-Flow system, which allows the computer vision component of the system, known as <a href="https://am-flow.com/products/am-vision/">AM-Vision</a>, to scan, and identify parts based on specific parameters attached to each part and relay that information to the AM-Sort. AM-Vision uses sophisticated algorithms to analyze images of 3D-printed parts and extract relevant information such as geometry, size, and color. The system can accurately identify individual parts, even in complex mixtures, ensuring that they are sorted correctly and efficiently.&nbsp;</p><h2 dir="ltr">3. &nbsp; &nbsp;Operator Sorting Process</h2><p dir="ltr">After a mandatory cleaning or blasting process which is typically required for powder bed technologies, the operator retrieves the parts ready to be sorted. The operator selects the relevant build (e.g., DD-MM-YYYY _ PRINTER1) and sets sorting criteria. The AM-Flow system provides a user-friendly interface that makes it easy for operators to input data and monitor the sorting process. Operators can select different sorting criteria based on the specific requirements of the production process, which ensures that the system is tailored to the needs of the individual manufacturing facility.</p><p dir="ltr">In addition to improving the sorting process, AM-Flow’s automation technology helps reduce constraints in build nesting, which can often limit the printer’s efficiency. By optimizing material usage and minimizing the need for segregating orders based on materials or processes, AM-Flow enables manufacturers to pack builds more effectively, reducing manual sorting complexity and operational delays. For more details on how this impacts overall productivity, visit <a href="https://am-flow.com/about-us/" target="_blank" rel="noopener noreferrer">AM-Flow’s website</a>.<a href="https://am-flow.com/about-us/"></a></p><h2 dir="ltr">4. &nbsp; &nbsp;Automating Identification in Post-Processing</h2><p dir="ltr">AM-Vision represents a major leap in post-processing efficiency as this system can accurately identify 3D-printed parts based on their geometric features, such as shape, size, and color, using advanced computer vision and AI-driven image recognition algorithms. For instance, AM-Vision has the capability of processing up to 5760 parts in 8 hours, which significantly reduces the time and labor required for part identification and classification.</p><p dir="ltr">After identifying the part and checking the sorting criteria, AM-Vision passes the sorting information to AM-Sort, ensuring the correct flipper arm opens and pushes the part into its designated bin for that part or group of parts. This automation step eliminates the need for operator involvement at this stage. The adaptability of AM-Vision ensures it can integrate into any post-processing workflow, accommodating various materials, technologies, and part specifications with minimal disruptions.</p><h2 dir="ltr">5. &nbsp; &nbsp;Sorting and Grouping Parts</h2><p dir="ltr"><a href="https://am-flow.com/products/am-sort/">AM-Sort</a> is another key component of AM-Flow's automation that represents the ultimate automated sorting solution. AM-Sort receives instructions from AM-Vision on which flipper arm to activate for the scanned and identified parts. It consists of a single conveyor belt that begins at the entrance of AM-Vision and is solely responsible for directing parts to their designated bins. AM-Vision not only determines the correct path for each part, but also provides its precise position on the conveyor, ensuring the flippers open and close at the right moment.</p><p dir="ltr">After sorting, the parts re-enter the system as post-processed items rather than by their initial build characteristics. This process repeats until each part reaches its final stage of post-processing, at which point they are ready for bagging and labeling through the <a href="https://am-flow.com/products/am-bagging/">AM-Bagging</a> module, which seamlessly integrates with AM-Sort exits.&nbsp;</p><h1 dir="ltr">Enhancing Efficiency and Scalability in Post-Processing Workflows</h1><p dir="ltr">Post-processing automation is becoming a critical factor in maximizing the efficiency and scalability of 3D printing operations. Addressing the labor-intensive and time-consuming nature of traditional post-processing is imperative for manufacturers to remain competitive. In this regard, AM-Flow has transformed post-processing by offering innovative solutions that automate key steps such as sorting, identification, and transportation of 3D-printed parts. AM-Flow enables manufacturers to streamline their post-processing workflows, reduce costs, and improve scalability by utilizing AM-Flow's advanced technologies like AI-driven computer vision, robotics, and seamless system integration.</p><h1 dir="ltr">Optimize Your 3D Printing Operations</h1><p dir="ltr">As the additive manufacturing industry advances further, 3D printing companies should consider <a href="https://am-flow.com/solutions/" target="_blank" rel="noopener noreferrer">AM-Flow's solutions</a> for streamlining their post-processing in order to stay competitive in the evolving additive manufacturing landscape. Explore the <a href="https://am-flow.com/solutions/" target="_blank" rel="noopener noreferrer">AM-flow website</a> or <a href="https://am-flow.com/contact/">book a meeting with the team</a> to find out how their solutions can help you optimize production, minimize delays, and enhance overall operational efficiency.</p><h1 dir="ltr">References</h1><ol><li dir="ltr"><p dir="ltr">3D Printing Market Size, Share, and Trends 2024 to 2033. [Online] Precedence Research. Available at: <a href="https://www.precedenceresearch.com/3d-printing-market">https://www.precedenceresearch.com/3d-printing-market</a> (Accessed on October 7, 2024) AM-Flow. Available at: &nbsp;<a href="https://am-flow.com/about-us/">https://am-flow.com/about-us/</a></p></li></ol>

Automated solutions in post-processing address the challenges of 3D printing workflows, allowing for more precise sorting, efficient handling of diverse parts, and rapid iteration without manual bottlenecks.

The Future of 3D Printing Lies in Automated Post-Processing: Here's Why

<p id="isPasted">It happens all the time, legacy equipment functions as intended but doesn’t offer today’s remote monitoring capabilities. Facility management and staff know that capturing performance data from their equipment would enable better decisions but often fear it’s difficult to add the technology. That may have been true in the past, but today – with Banner’s Snap Signal plug-and-play products – it’s easier than you may think. This guide will walk you through a simple approach to upgrading legacy equipment and gaining new insights into your operation.</p><p><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1730079732912-1730079732912.png" class="fr-fic fr-dib"></p><h2 id="isPasted">1. Identifying Actionable Data Locked Inside Your Equipment</h2><p>Have you ever looked at the sensor on your conveyor, or tower light on your case packer and considered how much information it could potentially provide you with? At Banner, we call this “actionable data.” Photoelectric sensors may be currently used to trigger various steps of the process on your machine, but they can also be a source of measuring overall equipment effectiveness (OEE). Once your data is unlocked, each time a product passes a sensor, the data becomes actionable. The same could be true for tower lights, which are commonly used to notify staff whether the machine is operating correctly, is out of materials, or is stopped for some reason. While this indicator provides local benefits, think how helpful the data would be to someone who was trending the downtime of all machines based on the tower light status. Comparing downtime among machines can help drive your continuous improvement efforts by aiming your projects at the underperforming machines.</p><p>Traditional approaches to IIoT may require removing all existing sensors and other control devices and adding new. Not only is this expensive, but it generates waste from removing components that are working well. And it introduces risk, as you’re making large changes to equipment that could create unnecessary downtime. Another approach that is often considered is accessing the data inside the PLC or HMI on the machine. However, these devices are often locked down after the machine build, and making changes could pose further risk to the performance and uptime of the machine. At Banner Engineering, we take a less invasive approach by tapping the data from the devices you already have installed by creating an “overlay network” that operates alongside your existing device infrastructure.</p><h2><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1730101897087-Screenshot+2024-10-28+at+8.49.33%E2%80%AFAM.png" style="width: 100%px;" class="fr-fic fr-dib"></h2><h2 id="isPasted">2. Unlocking Actionable Data</h2><p>Start by looking at the devices you have on your machines and consider whether the data is useful or needed. In the bottling example above, not every sensing point may be valuable, but some certainly will be. Also, look beyond sensors. Do your control panels have indicator lights that tell operators if something is wrong? This is actionable data. You can begin monitoring this machine data to trend how often a particular condition presents itself and then make a plan to improve it.</p><p>Unlocking this data from existing devices is usually as simple as adding a splitter connection to “listen in” on the signals. For example, the bottling application’s photoelectric sensor – being used by the existing control system – likely has an M12 connector. If not, a field-wireable one can be easily added. This connector makes it easy to use a splitter cable to begin monitoring the signal. It is important to point out that with this method, you are not interrupting anything, you are simply listening in. With the splitter connected to the sensor, one branch of the splitter stays connected to the the PLC and the other branch goes to the new Snap Signal overlay network.</p><p>Snap Signal is a portfolio of modular IIoT hardware and software that converts existing sensor signals to a unified protocol and then brings the data to an edge device to monitor machine conditions in the cloud or distribute the data to a SCADA control system or PLC. Snap Signal products are easily deployable and deliver actionable machine data from across your factory floor. Snap Signal helps minimize disruptions when upgrading equipment. Your existing control system architecture remains unchanged. Alternative methods like upgrading your PLC typically require significant down time and present the possibility of problems upon re-commissioning, but that isn’t the case with Snap Signal.</p><h2><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1730101908786-Screenshot+2024-10-28+at+8.49.58%E2%80%AFAM.png" style="width: 100%px;" class="fr-fic fr-dib"></h2><h2 id="isPasted">3. Adding New Sensors to Unlock Additional Machine Data</h2><p>During your assessment of existing devices, you may realize there are points you want to monitor that don’t currently have sensors installed. For example, you may realize that monitoring the vibration and temperature of an electric motor could give you insights into when it may need service or replacement. You can quickly add a vibration &amp; temperature sensor and connect it into the overlay network. This is a simple problem to solve using your new overlay network from Snap Signal, as there’s no need to integrate these I/O points with your PLC.</p><h2><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1730102023324-Screenshot+2024-10-28+at+8.50.20%E2%80%AFAM.jpg" style="width: 100%px;" class="fr-fic fr-dib"></h2><h2 id="isPasted">4. Simplifying Equipment Data with Unified Protocols</h2><p>Industrial equipment and control systems often come with a variety of communication protocols, making it difficult to monitor existing equipment. The Snap Signal family of products unifies these into a single communication protocol allowing you access to existing device data and any new sensors you have added which you need to monitor.</p><p>Snap Signal makes this easy by offering a portfolio of in-line signal converters. These devices take signals like 0-10Vdc analog and convert them to a serial protocol. The converters require little to no configuration and install quickly via M12 connectors on either end. Building your overlay network involves identifying the signal types you have, so you can find the corresponding converters to capture the data and get it streaming. Once the signals are on a common serial protocol, you can bring them all together by creating cable networks with tees and M12 connectors.</p><p>The industrial controller moves the data to a location it can be consumed. Locations you might send data to include cloud dashboards, SCADA systems, and HMIs. Banner’s Snap Signal IIoT portfolio includes a DXMR90 controller, which has the ability to connect to several serial networks and push data out via a single Industrial Ethernet port. The DXMR90 can perform logic, math, and other functions. Configurating the device is accomplished using Banner’s free software, and scripting can be performed using MicroPython for even more advanced functionality.</p><h2><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1730102043503-Screenshot+2024-10-28+at+8.50.41%E2%80%AFAM.png" style="width: 100%px;" class="fr-fic fr-dib"></h2><h2 id="isPasted">5. Providing Your Organization with Actionable Data</h2><p>Now that you have access to all this actionable data, here are 5 real-world applications where you can begin using it immediately:</p><ol><li>Use sensor data to monitor the level of raw materials and schedule refills. Rather than having machine operators call in for more materials, let the machine tell the operators when they need to act. Use a cloud dashboard to view all the new data you have and create alerts when more materials are needed. <a href="https://www.bannerengineering.com/us/en/solutions/iiot-data-driven-factory/increase-machine-uptime0.html?utm_campaign=snap-signal&utm_medium=pdf&utm_source=snap-guide&utm_content=cloud-dashboard">Click Here to Read More.</a></li><li>Monitor Overall Equipment Effectiveness (OEE). Use sensor data from input, reject, and output lines, along with machine uptime, to provide insights by monitoring a cloud dashboard that can help identify machines which are performing well or poorly. <a href="https://www.bannerengineering.com/us/en/solutions/iiot-data-driven-factory/measure-throughput-and-oee-on-case-sealer.html?utm_campaign=snap-signal&utm_medium=pdf&utm_source=snap-guide&utm_content=monitor-oee">Click Here to Read More</a></li><li>Predict when hydraulic power units will need maintenance by monitoring a cloud dashboard containing vibration, temperature, and motor current data. <a href="https://www.bannerengineering.com/us/en/solutions/iiot-data-driven-factory/monitor-hydraulic-power-units.html?utm_campaign=snap-signal&utm_medium=pdf&utm_source=snap-guide&utm_content=remote-monitoring">Click Here to Read More</a></li><li>Monitor tank levels remotely. Snap Signal products connect sensors of all signal types to bring tank level data onto your industrial network or to the cloud. <a href="https://www.bannerengineering.com/us/en/solutions/iiot-data-driven-factory/monitor-tank-level-remotely-in-a-snap.html?utm_campaign=snap-signal&utm_medium=pdf&utm_source=snap-guide&utm_content=monitor-tank-levels">Click Here to Read More</a></li><li>Monitor the condition of dust collection systems. Monitor vibration and temperature, boiler temperatures, level, and differential pressure. Then bring this data to a Banner DXM and the option of aggregating in a cloud dashboard. <a href="https://www.bannerengineering.com/us/en/solutions/iiot-data-driven-factory/condition-monitoring-of-dust-collection-system--.html?utm_campaign=snap-signal&utm_medium=pdf&utm_source=snap-guide&utm_content=dust-collection">Click Here to Read More</a></li></ol><p id="isPasted">The move to a smart factory – which was once a daunting prospect – has become easier with the use of Snap Signal products, from Banner Engineering. Snap Signal is brand-agnostic, and flexible enough to be implemented at any point along your data-flow chain and is an ideal solution for both modernizing legacy equipment and integrating with new machine builds. Increase productivity and unlock your factory’s true potential with Snap Signal – a hardware and software tool-kit for your IIoT evolution. <a href="https://www.bannerengineering.com/us/en/lp/snapsignal/snap-signal-guide-form.html?srsltid=AfmBOopef7Gq13YBKeqW0so-JI-dRjrUy8RWmuLVpMh9LxWWGgQgCJpW">Banner </a>products and solutions have been trusted for over 50 years and are designed and built to meet and exceed industry standards.</p>

Unlocking Data from Your Existing Equipment is Easier Than You Think

The 5-Step Guide to Modernizing Your Factory

<div data-breakout="normal" id="isPasted"><p dir="auto">Research estimates that there will be over<a target="_blank" href="https://leftronic.com/blog/jobs-lost-to-automation-statistics" rel="noopener" data-hook="WebLink">&nbsp;</a><a target="_blank" href="https://leftronic.com/blog/jobs-lost-to-automation-statistics" rel="noopener" data-hook="WebLink"><u>375 million jobs lost by 2030</u></a>, with artificial intelligence displacing over 40% of the jobs worldwide over the next 15 years. Additionally, forecasts suggest significant growth in the robotics industry, with sales projected to reach <a target="_blank" href="https://www.strategicmarketresearch.com/blogs/robotics-industry-statistics" rel="noopener" data-hook="WebLink"><u>$43.32 billion by 2027.</u></a> In this article, we will delve into eight types of industrial robots, examining their key features, and discussing the advantages and disadvantages of integrating them into your industry.</p></div><div data-breakout="normal"><h2 dir="auto">Assembly Robot Definition</h2></div><div data-breakout="normal"><p dir="auto">Assembly robots are automated machines that independently perform repeated tasks in a company. They are programmed to precisely manipulate, grasp and move different components when assembling parts. Assembly robots are made of these parts:</p></div><div data-breakout="normal"><ul><li dir="auto"><p dir=""><strong>Robotic arm</strong>: It substitutes a human arm to lift and place parts assembled in the industry.</p></li><li dir="auto"><p dir=""><strong>End-effector</strong>: It enables the robots to pick up the parts once assembled.</p></li><li dir="auto"><p dir=""><strong>Sensors</strong>: Guide the robots on how much pressure and where to position it.</p></li><li dir="auto"><p dir=""><strong>Vision systems</strong>: Installed near the assembly robot arm to make it more precise while performing tasks.</p></li></ul></div><div data-breakout="normal"><h2 dir="auto">8 Different Types Of Industrial Robots</h2></div><div data-breakout="normal"><h3 dir="auto">1. Cartesian Robots</h3></div><div data-breakout="normal"><p dir="auto">Cartesian robot systems resemble gantry or small cranes and use X, Y, and Z coordinates to move different axes. These robots look similar to and operate in the same manner as gantry cranes.&nbsp;</p></div><div data-breakout="normal"><p dir="auto">The axes work in a coordinated motion through a motion controller. Every axis is driven by a linear actuator, such as a linear motor or a ball screw which allows for accurate and independent movement.</p></div><div data-breakout="normal"><p dir="auto">Cartesian robots have a structure that controls the motion in the horizontal plane and a robotic arm that moves vertically. Therefore, it could be designed to move in the x-y axes or through the x, y and z axes.&nbsp;</p></div><div data-breakout="normal"><p dir="auto">The robotic arm can also move in a horizontal plane. Depending on the gantry robot's use, the robotic arm has a mechanical tool attached.</p></div><div data-breakout="normal"><h4 dir="auto">Key Features of Cartesian Robots</h4></div><div data-breakout="normal"><ul><li dir="auto"><p dir="">Cartesian robots have X, Y, and Z linear axes with a rectangular coordinate system.</p></li><li dir="auto"><p dir="">Has a CNC control system.</p></li><li dir="auto"><p dir="">These robots have two actuators; a linear motor and a ball screw.</p></li><li dir="auto"><p dir="">The load capacity is dependent on the application.</p></li><li dir="auto"><p dir="">Cartesian robots have the proper precision, allowing accurate and repetitive tasks.</p></li></ul></div><div data-breakout="normal"><h4 dir="auto">Pros</h4></div><div data-breakout="normal"><ul><li dir="auto"><p dir="">They are easy to build, program, and configure.</p></li></ul></div><div data-breakout="normal"><h4 dir="auto">Cons</h4></div><div data-breakout="normal"><ul><li dir="auto"><p dir="">They need a big space for operation.</p></li></ul><p dir=""><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1730077678754-8c1b4c_774f659402f5471d842c88f0074c434a%7Emv2.webp" style="width: 100%px;" class="fr-fic fr-dib"></p><div data-breakout="normal" id="isPasted"><h3 dir="auto">2. Articulated Robots</h3></div><div data-breakout="normal"><p dir="auto">Do you know which of the most common types of industrial robot is made to function like an arm? The only correct answer is articulated robots. Global articulated robots will reach <a target="_blank" href="https://statzon.com/insights/global-articulated-robot-market" rel="noopener" data-hook="WebLink"><u>$17 billion by 2032</u></a>. These are the most versatile and widely used types of industrial robots.&nbsp;</p></div><div data-breakout="normal"><p dir="auto">They have a series of interconnected segments, referred to as links, attached to moveable joints. The design offers dexterity and flexibility, making these specific robots perfect for industrial tasks requiring precision.</p></div><div data-breakout="normal"><h4 dir="auto">Key Features of Articulated Robots</h4></div><div data-breakout="normal"><ul><li dir="auto"><p dir="">Articulated robots have an offline programming software option.</p></li><li dir="auto"><p dir="">They use three different programming languages: KAREL, KRL and RAPID.</p></li><li dir="auto"><p dir="">They offer precision for all industrial applications.</p></li><li dir="auto"><p dir="">Some articulated robots are so good that their speed exceeds 10 meters per second.</p></li></ul></div><div data-breakout="normal"><h4 dir="auto">Pros</h4></div><div data-breakout="normal"><ul><li dir="auto"><p dir="">It allows flexibility during movement.</p></li><li dir="auto"><p dir="">Performs lots of different tasks as articulated robots can work at high speeds.</p></li><li dir="auto"><p dir="">Easy to align to multiple planes, thus improving versatility.</p></li></ul></div><div data-breakout="normal"><h4 dir="auto">Cons</h4></div><div data-breakout="normal"><ul><li dir="auto"><p dir="">Articulated robots are complex in nature and, thus, expensive to manufacture and operate.</p></li><li dir="auto"><p dir="">Since these types of industrial robots have multiple joints, the programming aspect is complicated.</p></li></ul></div><div data-breakout="normal"><h3 dir="auto">3. SCARA Robots</h3></div><div data-breakout="normal"><p dir="auto">Selective Compliance Articulated Robot Arms (SCARA) are known for their speed and accuracy. The precision is on the next level and is ideal for tasks within a single plane. The layout consists of two rotary joints, sophisticated control software and a linear joint.&nbsp;</p></div><div data-breakout="normal"><p dir="auto">SCARA achieves the right results through joint configuration that allows for high rigidity and flexibility on the horizontal plane.</p></div><div data-breakout="normal"><h4 dir="auto">Key Features of SCARA Robots</h4></div><div data-breakout="normal"><ul><li dir="auto"><p dir="">Lightning-fast speed.</p></li><li dir="auto"><p dir="">It has a joint configuration with one linear joint and two rotary joints.</p></li><li dir="auto"><p dir="">These robots have advanced servo motors and path planning.</p></li></ul></div><div data-breakout="normal"><h4 dir="auto">Pros</h4></div><div data-breakout="normal"><ul><li dir="auto"><p dir="">They offer superior high-speed performance.</p></li><li dir="auto"><p dir="">These robots offer high rigidity and accuracy for all tasks.</p></li><li dir="auto"><p dir="">There are many options, as these models are made for different applications.</p></li></ul></div><div data-breakout="normal"><h4 dir="auto">Cons</h4></div><div data-breakout="normal"><ul><li dir="auto"><p dir="">Even though they offer high speeds, SCARA robots limit their payload.</p></li><li dir="auto"><p dir="">These robots have restricted workspace. Therefore, you are limited to the size of operations that these gadgets can handle.</p></li></ul></div><div data-breakout="normal"><h3 dir="auto">4. Polar Robots</h3></div><div data-breakout="normal"><p dir="auto">These are also called spherical robots. They have a combination of linear joints and rotational joints. With these robots, you are in a position to create spherical working space for any industrial operations. It is essential to know that the first-ever industrial robots were polar robots.</p></div><div data-breakout="normal"><h4 dir="auto">Key Features of Polar Robots</h4></div><div data-breakout="normal"><ul><li dir="auto"><p dir="">They are spherical.</p></li><li dir="auto"><p dir="">The robots have an exciting structure with two rotational joints for horizontal and vertical rotation and one robotic arm extension.</p></li></ul></div><div data-breakout="normal"><h4 dir="auto">Pro</h4></div><div data-breakout="normal"><ul><li dir="auto"><p dir="">These robots have good lifting abilities thanks to their sturdy joints.</p></li></ul></div><div data-breakout="normal"><h4 dir="auto">Cons</h4></div><div data-breakout="normal"><ul><li dir="auto"><p dir="">Since polar robots have a complicated design, the initial investment and operations are quite expensive.</p></li><li dir="auto"><p dir="">These robots take up considerable space due to their bulky design.</p></li><li dir="auto"><p dir="">Polar robots also have a complicated design, which makes it hard to understand their operation at first.</p></li></ul><p dir=""><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1730077766916-8c1b4c_ad715b69421e4195a21042e8422f09ff%7Emv2.webp" style="width: 100%px;" class="fr-fic fr-dib"></p><div data-breakout="normal" id="isPasted"><h3 dir="auto">5. Collaborative Robots</h3></div><div data-breakout="normal"><p dir="auto">These are also called cobots due to their ability to work collaboratively with humans. Such types of industrial robots can simultaneously collaborate with people and also handle automated tasks. Cobots have built-in sensors to detect humans and obstacles, making them safe for any working environment.</p></div><div data-breakout="normal"><h4 dir="auto">Key Features of Collaborative Robots</h4></div><div data-breakout="normal"><ul><li dir="auto"><p dir="">They have linear and rotational joints.</p></li><li dir="auto"><p dir="">The robots use Ruby, GUIs and touch interfaces.</p></li></ul></div><div data-breakout="normal"><h4 dir="auto">Pros</h4></div><div data-breakout="normal"><ul><li dir="auto"><p dir="">They are safe to operate since cobots have a safety feature to protect those around them.</p></li><li dir="auto"><p dir="">There is flexibility in reconfiguring these collaborative robots.</p></li><li dir="auto"><p dir="">Cobots have user-friendly software for individuals who do not have enough experience with robots.</p></li></ul></div><div data-breakout="normal"><h4 dir="auto">Cons</h4></div><div data-breakout="normal"><ul><li dir="auto"><p dir="">Since cobots have many safety features, these industrial robots have a high initial investment.</p></li><li dir="auto"><p dir="">The speed is limited since that’s the right way to keep humans safe.</p></li><li dir="auto"><p dir="">These types of industrial robots require approval since each country has its own rules on how robots should operate.</p></li></ul></div><div data-breakout="normal"><h3 dir="auto">6. Delta Robots</h3></div><div data-breakout="normal"><p dir="auto">These types of manufacturing robots are also called spider robots and are designed with a triangular frame. The rigid triangular frames are mounted above the working area, and each robotic arm hosts a high-torque servo motor. Most of these robots' weight is connected to the base, thus keeping the parts moving smoothly. The delta robots market analysis<a target="_blank" href="https://www.technavio.com/report/delta-robots-market-industry-analysis" rel="noopener" data-hook="WebLink"><u>&nbsp;between 2024 and 2028 shows that it will increase by $1.41 billion</u></a> depending on demand, safety, applications, and technological advancements in the delta robots world.</p></div><div data-breakout="normal"><h4 dir="auto">Key Features of Delta Robots</h4></div><div data-breakout="normal"><ul><li dir="auto"><p dir="">Delta robots use TwinCAT, CodeSYS, and GUI programming systems.</p></li><li dir="auto"><p dir="">They have a triangular frame structure.</p></li></ul></div><div data-breakout="normal"><h4 dir="auto">Pro</h4></div><div data-breakout="normal"><ul><li dir="auto"><p dir="">Offer fast speed and acceleration since the parts are lightweight bars.</p></li></ul></div><div data-breakout="normal"><h4 dir="auto">Con</h4></div><div data-breakout="normal"><ul><li dir="auto"><p dir="">It is impossible for Delta robots to move around heavy items, therefore, do not purchase one if all your tasks are involving.</p></li></ul></div><div data-breakout="normal"><h3 dir="auto">7. Cylindrical Robots</h3></div><div data-breakout="normal"><p dir="auto">It is an industrial robot with a prismatic joint at the arm and a rotating joint at the base. Cylindrical robots have three axes of motion. The arm can move up and down and expand to form a cylindrical working space.</p></div><div data-breakout="normal"><h4 dir="auto">Key Features of Cylindrical Robots</h4></div><div data-breakout="normal"><ul><li dir="auto"><p dir="">Cylindrical robots use different programming systems, including graphical user interfaces (GUIs).</p></li><li dir="auto"><p dir="">They use different types of controls, including servo controls, force control and encoders.</p></li></ul></div><div data-breakout="normal"><h4 dir="auto">Pro</h4></div><div data-breakout="normal"><ul><li dir="auto"><p dir="">Cylindrical robots have a huge load capacity and can easily carry heavy objects.</p></li></ul></div><div data-breakout="normal"><h4 dir="auto">Cons</h4></div><div data-breakout="normal"><ul><li dir="auto"><p dir="">Movement limitations exist with cylindrical robots since they can only move objects from one plane to the next.</p></li><li dir="auto"><p dir="">Cylindrical robots occupy lots of space, making them less popular in most industries.</p></li></ul><p dir=""><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1730077841633-8c1b4c_b51479111c4743a89e04f6e5178a451e%7Emv2.webp" style="width: 100%px;" class="fr-fic fr-dib"></p><div data-breakout="normal" id="isPasted"><h3 dir="auto">8. Autonomous Mobile Robots (AMRs)</h3></div><div data-breakout="normal"><p dir="auto">AMRs represent the true definition of how fast the industrial robotic industry is growing. The worldwide market for commercial service robots will grow to<a target="_blank" href="https://www.conveyco.com/blog/warehouse-robot-statistics/" rel="noopener" data-hook="WebLink">&nbsp;</a><a target="_blank" href="https://www.conveyco.com/blog/warehouse-robot-statistics/" rel="noopener" data-hook="WebLink"><u>33.8 billion in the next 10 years</u></a>. The majority of them come in different sizes and shapes depending on their task.&nbsp;</p></div><div data-breakout="normal"><p dir="auto">They include:</p></div><div data-breakout="normal"><ul><li dir="auto"><p dir="">Wheeled carts</p></li><li dir="auto"><p dir="">Autonomously guided vehicles (AGVs)</p></li><li dir="auto"><p dir="">Legged robots</p></li><li dir="auto"><p dir="">Spherical robots</p></li><li dir="auto"><p dir="">Flying robots, also called aerial drones</p></li><li dir="auto"><p dir="">Underwater robots</p></li></ul></div><div data-breakout="normal"><h4 dir="auto">Key Features of Autonomous Mobile Robots</h4></div><div data-breakout="normal"><ul><li dir="auto"><p dir="">AMRs utilize advanced sensors, cameras, and algorithms that provide the robot with information about its surroundings.</p></li><li dir="auto"><p dir="">AMRs are connected to the Internet of Things (IoT), allowing for real-time data exchange and integration with other systems.</p></li></ul></div><div data-breakout="normal"><h4 dir="auto">Pros</h4></div><div data-breakout="normal"><ul><li dir="auto"><p dir="">AMRs reduce human involvement in dangerous environments, enhancing workplace safety.</p></li><li dir="auto"><p dir="">Easily scalable to match increasing production demands without extensive infrastructure changes.</p></li><li dir="auto"><p dir="">AMRs can work continuously without breaks, increasing overall efficiency and productivity.</p></li></ul></div><div data-breakout="normal"><h4 dir="auto">Cons</h4></div><div data-breakout="normal"><ul><li dir="auto"><p dir="">The upfront investment for purchasing and implementing AMRs can be a substantial amount.</p></li><li dir="auto"><p dir="">Connected AMRs could be vulnerable to cyber-attacks if not properly secured.</p></li></ul></div><div data-breakout="normal"><h2 dir="auto">Industrial Robotic Application</h2></div><div data-breakout="normal"><p dir="auto">Different types of industrial robots are versatile and easy to program making them applicable in various industries. That includes:</p></div><div data-breakout="normal"><ul><li dir="auto"><p dir=""><strong>Picking and placing</strong>: The robotic arm is fitted with a vision device to identify different components from a conveyor belt, thus allowing it to select and sort different items.</p></li><li dir="auto"><p dir=""><strong>Welding</strong>: If you need precision welding services and are interested in industrial robots, these robots work perfectly. These linear robots with welding arms can achieve accurate welds in precise locations.</p></li><li dir="auto"><p dir=""><strong>Application of adhesive</strong>: Most companies use sealants and adhesives between parts. The robots are ideal for applying sealants or adhesives in precise quantities and in the correct location.</p></li><li dir="auto"><p dir=""><strong>Assembling different systems</strong>: Assembling means you might have to do one test repeatedly to put parts together for industrial application. Linear robots are perfect for repeated applications.</p></li></ul></div><div data-breakout="normal"><h2 dir="auto">Add Industrial Robots To Your Company</h2></div><div data-breakout="normal"><p dir="auto">Choosing the right industrial robots for your company depends on both the specific application and budget considerations.&nbsp;</p></div><div data-breakout="normal"><p dir="auto">Options range from collaborative robots (cobots) to articulated robots and delta robots, each offering distinct advantages and drawbacks. Understanding their key features and weighing these against your operational needs will help you make informed decisions for integrating automation into your processes.</p></div><div data-breakout="normal"><p dir="auto">In addition, incorporating<a target="_blank" href="https://www.botasys.com/force-torque-sensors" rel="noopener" data-hook="WebLink"><u>&nbsp;force torque sensors</u></a> into robotic systems enhances their functionality and safety. These sensors enable robots to perceive and respond to external forces, allowing for precise and adaptable interactions in tasks like assembly, material handling, and quality control.&nbsp;</p></div><div data-breakout="normal"><p dir="auto">By providing real-time feedback on forces and torques, these sensors optimize performance, improve accuracy, and facilitate safer human-robot collaboration. Embracing this technology can significantly elevate your company's productivity and competitiveness in today's evolving industrial landscape.</p></div></div></div></div>

The world of industrial robots is big and keeps changing with every evolving technology. There are many different robots in the market, and deciding which one to use is crucial. The types of industrial robots vary depending on the intended function. 

8 Different Types of Industrial Robots: A Comprehensive Guide

Investigating the basics of six-axis robots, how they are structured, the key components, advantages and applications in the industrial sector


What is a Six Axis Robot: Exploring the Versatile Powerhouse of Industrial Automation

<p dir="ltr" id="isPasted">Power surges can be more destructive than outages and cause significant damage to electrical devices and systems, regardless of their origin or cause. This could be disastrous for your business, resulting in huge losses. Any commercial enterprise that depends on motors, high-voltage machinery, security systems, or modern electronics and equipment is at risk. Some of the most vulnerable equipment includes:</p><ul><li dir="ltr"><p dir="ltr">Manufacturing machinery</p></li><li dir="ltr"><p dir="ltr">Security systems and fire alarms</p></li><li dir="ltr"><p dir="ltr">Elevators and escalators</p></li><li dir="ltr"><p dir="ltr">Telecommunications equipment</p></li><li dir="ltr"><p dir="ltr">Computers, printers and other electronics</p></li><li dir="ltr"><p dir="ltr">Retail POS systems</p></li></ul><p dir="ltr">Fortunately, commercial surge protection provides a solution for this problem. So let’s look at how to use it and what surge protection options are available.</p><h2 dir="ltr">What Causes A Power Surge?</h2><p dir="ltr">Electrical power is supplied to your premises at a designated flow rate, but sometimes, there’ll be a spike in the supply. This causes the voltage to increase temporarily in a surge of excess power. This might happen for several reasons, including:</p><p dir="ltr"><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1728910925806-1728910925806.png" alt="Electrical Surge" class="fr-fic fr-dii"></p><ul><li dir="ltr"><p dir="ltr">momentary power outages/circuit overload</p></li><li dir="ltr"><p dir="ltr">exposed or damaged wiring</p></li><li dir="ltr"><p dir="ltr">lightning or other external factors<strong>&nbsp;</strong></p></li></ul><h3 dir="ltr">Momentary Power Outages/Circuit Overload</h3><p dir="ltr">Short-term power outages sometimes occur as a result of electrical overload, which momentarily&nbsp;<a title="Trips The Circuit" href="https://www.rowse.co.uk/blog/post/what-causes-circuit-breakers-to-trip" target="_blank" rel="nofollow noopener">trips the circuit</a>. This might happen in premises with multiple high-demand devices like air-conditioners or lifts that are all simultaneously in use. Frequent sudden spikes in electrical demand will sometimes result in a voltage surge that can cause considerable damage.&nbsp;</p><h3 dir="ltr">Exposed Or Damaged Wiring<strong>&nbsp;</strong></h3><p dir="ltr">This isn’t only dangerous but can lead to frequent internal power surges. If you notice a burning smell or warm outlets in your electronic devices, switches or sockets, you must fix them immediately. If you don’t, you run the risk of short-circuiting, shocks, fires or burns.</p><h3 dir="ltr">Lightning Or Other External Factors</h3><p dir="ltr">Lightning can cause a power surge so great that it creates blackouts, outages and even fires. It can destroy your electronic equipment and any machinery plugged into the mains. Similar damage may result from other weather conditions like snowstorms, thunderstorms and extreme temperatures. Even animals and falling trees can cause electrical surges if they hit the power lines or chew on cables. This may lead to exposed and damaged wiring, with similar results.</p><h2 dir="ltr">Why Is Commercial Surge Protection So Important?<strong>&nbsp;</strong></h2><p dir="ltr">Not every power surge will wreak this much havoc. Voltage in most commercial premises typically fluctuates every day. Every time you switch on any electrical equipment, there’ll be a brief power spike. It may only last for a millisecond or two, which isn’t particularly significant. But over time, these spikes can have a cumulative effect that weakens your electrical equipment and may eventually damage it.</p><p dir="ltr">If the incoming voltage exceeds an acceptable level, a typical surge protector diverts the excess current through the electrical outlets into whatever devices are plugged in. It is thus safely dispersed into the outlets’ grounding wires.&nbsp;<strong>&nbsp;</strong></p><p dir="ltr">You can get a variety of surge protection devices, ranging from small domestic versions to large-scale industrial types. All your electrical equipment should be plugged into the surge protector rather than directly into the electrical outlet.</p><p dir="ltr">In default of surge protection, best practice dictates always unplugging any electrical or electronic devices not in use, as surges can affect a connected device even if it’s switched off. Regular maintenance is also necessary to fix minor issues with your electrical systems and wiring and ensure they’re safe under the requirements of&nbsp;<a title="Electricity At Work Act" href="https://www.legislation.gov.uk/uksi/1989/635/contents" target="_blank" rel="nofollow noopener">The Electricity at Work Act 1989</a>.<strong>&nbsp;</strong></p><h2 dir="ltr">Why It’s A Good Idea To Invest In Commercial Surge Protectors</h2><p dir="ltr">The most obvious reason to invest in commercial surge protectors is that they safeguard your facility and equipment from damage. By regulating the flow of electricity, you prevent circuits from malfunctioning and fuses blowing. Your electronic devices and manufacturing equipment will be safe from electrical overload and your business operations will continue to run without interruption, preventing costly downtime.</p><p dir="ltr">You’ll also be complying with the statutory requirements of&nbsp;<a title="BS" href="https://knowledge.bsigroup.com/products/requirements-for-electrical-installations-iet-wiring-regulations-3?version=standard" target="_blank" rel="nofollow noopener">BS 7671:2018</a>, the IET wiring regulations that apply to protection against transient over-voltages. You won’t need surge protection for small electrical items like desk lamps, but it’s essential for protecting industrial equipment and electronic devices with delicate microprocessors.&nbsp;</p><p dir="ltr"><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1728910925709-1728910925709.png" alt="Power Plant" class="fr-fic fr-dii"></p><h3 dir="ltr">Commercial Surge Protector Types<strong>&nbsp;</strong></h3><p dir="ltr">There are three main types of commercial surge protectors available:</p><p dir="ltr"><strong>Type 1</strong> acts as a buffer between the electrical grid and your power distribution panel. It helps to regulate the mains power and mitigates the effects of any transients before they get into your system. Type 1 is often high-capacity and designed to withstand external factors like a partial lightning current.</p><p dir="ltr"><strong>Type 2</strong> is installed adjacent to your main units and helps reduce both internal and external power surges. They can handle both large and small surges and are good for protecting sensitive equipment.</p><p dir="ltr"><strong>Type 3</strong> is one of the most common types, but is designed for managing medium surges only. Protection for sensitive equipment is small-scale and local, so this type should only be used to supplement Type 2.</p><h2 dir="ltr">Choosing The Best Commercial Surge Protection</h2><p dir="ltr">You’ll find all shapes, sizes, types and costs of commercial surge protection, so you need to consider several factors when choosing the best for your requirements.</p><ul><li dir="ltr"><p dir="ltr">Where is your equipment located?</p></li><li dir="ltr"><p dir="ltr">How sensitive is it?</p></li><li dir="ltr"><p dir="ltr">What level of exposure does your installation have?</p></li><li dir="ltr"><p dir="ltr">Is your property exposed to lightning transients?</p></li></ul><p dir="ltr">You’ll also need to take into account the surge protector’s joule rating, clamping voltage, response time and whether it has indicator lights to show you that it’s working properly. It should have a UL rating of its safety and a transient voltage surge suppressor. As a general rule, anything electric and expensive needs a surge protector.&nbsp;</p>

We rely so heavily on electricity these days that it’s critical to address potential problems in the supply chain. Domestically, commercially and in industry, this applies not only to power cuts, but also to equally disruptive spikes or surges.

Why Is Commercial Surge Protection Important?

<p dir="ltr" id="isPasted">But there are times when machinery produces unexpected outcomes, slows down, or stops working altogether. While errors can’t always be avoided, they can be significantly reduced by using the right approach. Many machinery errors are preventable if you develop a strong preventative maintenance strategy to keep everything working just as it should.&nbsp;</p><p dir="ltr">Preventative maintenance means taking proper care of industrial machinery and equipment to&nbsp;<a title="Downtime" href="https://www.rowse-automation.co.uk/blog/post/how-to-reduce-equipment-downtime" target="_blank">reduce the risk of downtime</a> and minimise the need for costly repairs. This will help to extend the expected lifespan of a piece of equipment. By following a structured and comprehensive preventive maintenance checklist, businesses can ensure that their machinery remains in optimal working condition, leading to sustained operational efficiency and a safer work environment.</p><p dir="ltr">What follows is a guide to creating a preventive maintenance checklist tailored for industrial machinery. While the full scope of preventive maintenance can be extensive, this guide concentrates on the essential aspects to provide practical and actionable steps that can be applied across different workplaces, environments and industrial equipment.</p><h2 dir="ltr">What Is Preventive Maintenance?</h2><p><img data-fr-image-pasted="true" src="https://v3.rowse.co.uk/static/images/blog/posts/xitonuv61bGqCDXV.jpg" alt="Preventive Maintenance Checklist For Industrial Machinery" class="fr-fic fr-dii"></p><p dir="ltr">Preventive maintenance is all about being proactive. Instead of sitting around and waiting for machinery to break down over time, it involves regular inspections, servicing and repairs to prevent issues before they occur. This proactive approach helps maintain equipment reliability, improve safety and avoid the high costs associated with emergency repairs and unexpected downtime.</p><p dir="ltr">Reducing costs is critical in today’s economic landscape. With the&nbsp;<a title="Downtime" href="https://uk-manufacturing-online.co.uk/worlds-largest-manufacturers-lose-1-5-trillion-a-year-to-production-outages-as-the-cost-of-failure-soars/" target="_blank">cost of unplanned downtime</a> in industrial environments growing by 50% in just two years, it’s clear that more needs to be done.&nbsp;</p><p dir="ltr">That ‘more’ is preventative maintenance.&nbsp;</p><p dir="ltr">This is a strategy that’s often paired with&nbsp;<a title="Predictive Maintenance" href="https://www.rowse.co.uk/blog/post/what-is-predictive-maintenance" target="_blank">predictive maintenance</a>, which estimates when a machine will begin failing by using a system of sensors and data analytics. Preventative maintenance encompasses the tasks needed to stop that failure from occurring.&nbsp;</p><p dir="ltr">A well-crafted preventive maintenance checklist is an indispensable tool in this process. It provides a clear and consistent guide for maintenance teams to follow, ensuring that all necessary tasks are completed systematically and on schedule, with each machine given the care and attention it needs.&nbsp;</p><h2 dir="ltr">Essential Elements Of A Preventive Maintenance Checklist</h2><p dir="ltr">Here are the fundamental components of a powerful checklist:</p><h3 dir="ltr">1. Inspection Tasks</h3><p dir="ltr">Regular inspections are the foundation of preventive maintenance. These tasks involve checking the overall status of the equipment, looking for any signs of damage, wear, or tear, and accurately detecting any potential issues before they become bigger problems. Inspection tasks should include:</p><ul><li dir="ltr"><p dir="ltr"><strong>Visual inspection</strong>: Look for obvious signs of damage, such as leaks or wear on machinery parts</p></li><li dir="ltr"><p dir="ltr"><strong>Operational inspection</strong>: Monitor machinery during operation to detect unusual behaviours</p></li><li dir="ltr"><p dir="ltr"><strong>Safety inspection</strong>: Ensure all safety guards, interlocks, and emergency stop buttons are functional</p></li></ul><h3 dir="ltr">2. Lubrication And Fluid Checks</h3><p dir="ltr">Lubrication helps to keep moving parts in good working order, reducing friction and preventing excessive wear and overheating. Fluid checks are also essential for systems that rely on hydraulics, cooling or other fluid-based operations. Important maintenance tasks to carry out include:</p><ul><li dir="ltr"><strong>Lubrication</strong>: Apply lubricant to bearings, gears, chains and other suitable parts</li><li dir="ltr"><strong>Fluid Levels</strong>: To maintain proper levels, check and top up hydraulic fluids, coolant and oil</li><li dir="ltr"><strong>Leak inspection</strong>: Inspect hoses, seals and connections for signs of leaks or wear</li></ul><h3 dir="ltr">3. Mechanical Adjustments</h3><p dir="ltr">Over time, machinery components may shift or become misaligned, leading to inefficiencies or potential breakdowns. Regular adjustments can help to ensure that the equipment continues to operate to the best of its ability. Manual adjustments that may need to be made include:</p><ul><li dir="ltr"><p dir="ltr"><strong>Alignment</strong>: Verify that belts, pulleys and gears are correctly aligned and tensioned</p></li><li dir="ltr"><p dir="ltr"><strong>Tightening</strong>: Ensure that all bolts, nuts and screws are tight and secure</p></li><li dir="ltr"><p dir="ltr"><strong>Calibration</strong>: Regularly calibrate sensors, gauges and control systems to ensure accurate operation</p></li></ul><h3 dir="ltr">4. Component Replacement</h3><p dir="ltr">Some parts of the machinery will undoubtedly wear out and need replacement over time, even with regular maintenance. Identifying and replacing these components before they actively fail is a critical aspect of preventive maintenance. Aspects to consider during this stage of the process include:</p><ul><li dir="ltr"><p dir="ltr"><strong>Wear parts</strong>: Replace worn-out belts, filters, seals and gaskets</p></li><li dir="ltr"><p dir="ltr"><strong>Electrical components</strong>: Inspect and replace faulty wiring, fuses and circuit breakers</p></li><li dir="ltr"><p dir="ltr"><strong>Critical parts</strong>: Replace key components like bearings and valves as per the manufacturer's schedule</p></li></ul><h3 dir="ltr">5. Cleaning And Housekeeping</h3><p dir="ltr">When machinery is clean, it becomes easier to inspect and, therefore, easy to spot any potential issues. Cleaning equipment regularly can help to keep dirt, dust and other contaminants at bay, reducing the risk of damage that can ultimately impact efficiency. Cleaning tasks should include:</p><ul><li dir="ltr"><p dir="ltr"><strong>Surface cleaning</strong>: Wipe down machine surfaces to remove dust, grease and other contaminants</p></li><li dir="ltr"><p dir="ltr"><strong>Internal cleaning</strong>: Clean or replace air filters, fans and other internal components</p></li><li dir="ltr"><p dir="ltr"><strong>Work area maintenance</strong>: Keep the surrounding area clean and free of obstructions</p></li></ul><h3 dir="ltr">6. Testing And Verification</h3><p dir="ltr">Perhaps the most overlooked aspect of preventative maintenance is testing and verification. After completing maintenance tasks, testing the equipment can provide much-needed confidence that the machinery is working properly and that the maintenance has been effective. This stage includes:</p><ul><li dir="ltr"><p dir="ltr"><strong>Operational testing</strong>: Run the machine through standard operations to confirm it works as expected</p></li><li dir="ltr"><p dir="ltr"><strong>Safety checks</strong>: Test emergency stop functions, safety interlocks, alarms and other safety features</p></li><li dir="ltr"><p dir="ltr"><strong>System monitoring</strong>: Use diagnostic tools to monitor performance and identify lingering issues</p></li></ul><h2><strong>&nbsp;</strong>Creating A Customised Preventive Maintenance Plan</h2><p dir="ltr">While the above checklist provides a general framework, every business should be able to tailor their preventive maintenance plan to the specific needs of its own facility and equipment.&nbsp;</p><p dir="ltr">Here are four steps to customise a maintenance plan:</p><ol><li><strong>Identify all equipment:</strong> Create an inventory of all machinery that requires maintenance</li><li><strong>Determine maintenance frequency:</strong> Make a note of how often each machine requires attention</li><li><strong>Delegate tasks:</strong> Make a schedule that shows who is in charge of which task – and when</li><li><strong>Implement and monitor:</strong> Once your checklist is in place, integrate it into your daily operations</li></ol><h2 dir="ltr">Achieving Long-Term Success With Preventive Maintenance</h2><p dir="ltr">A robust preventive maintenance checklist is not just a tool for maintaining industrial machinery. It's a critical component of a successful long-term maintenance strategy that drives efficiency, safety, and cost-effectiveness. By regularly inspecting, servicing and repairing equipment, businesses can prevent costly breakdowns, extend the lifespan of machinery and maintain a safe environment.</p><p dir="ltr">Preventative maintenance strategies can be powerful, but to ensure they deliver results, it's essential to keep your checklist up to date, customise it to your specific needs and ensure that all maintenance tasks are performed consistently and thoroughly. With a proactive approach and a commitment to regular maintenance, you’ll be giving yourself exactly what you need to keep your industrial machinery in top condition, supporting the long-term success of your operations.</p>

In modern industry, it’s critical that machinery continues to operate efficiently and effectively whenever needed. That is the key to maintaining optimal productivity and ensuring safety.

Preventive Maintenance Checklist For Industrial Machinery

<h2 dir="ltr" id="isPasted">What Is An Industrial Electrical Energy Audit?</h2><p dir="ltr">An industrial electrical energy audit will analyse your facility and its energy usage patterns to pinpoint areas of excess use and wasted energy. It will then use this analysis to improve your energy efficiency by upgrading systems and cutting operating costs. If you’re concerned about your operation’s carbon footprint, it will help to create a healthier and more energy-efficient working environment. &nbsp; &nbsp;</p><p dir="ltr">In the UK, energy audits are governed by the British Standard&nbsp;<a title="BS EN " href="https://knowledge.bsigroup.com/products/energy-audits-general-requirements-1?version=tracked&tab=overview" target="_blank">BS EN 16247 (2022)</a>. This is divided into four parts, the first of which relates to the general requirements of all energy audits. The subsequent parts outline the specific energy audit requirements in the categories of buildings of various types, industrial processes and related transport. In most industrial facilities, an electrical energy audit will require an assessment of all three of these primary areas.&nbsp;</p><h2 dir="ltr">How To Implement Your Industrial Energy Audit</h2><p dir="ltr">First, a competent auditor will conduct a simple walk-through analysis, assessing the most obvious energy-saving alternatives to present consumption practices, such as replacing light fixtures or fine-tuning temperature controls.&nbsp;</p><p dir="ltr">The next step is a more comprehensive energy consumption analysis of your facility, which will audit each major area of operating equipment and systems. It will assess the relative cost-efficiency of existing processes and propose energy-saving measures, including an estimate of the costs to implement them. It might include replacing environmental management systems like heating and cooling, or more technologically advanced process equipment.</p><p dir="ltr">Replacing capital-intensive equipment and systems requires the most detailed level of industrial energy audit. It will probably rely on data-driven information collected from your existing devices,&nbsp;<a title="Big-Data Analysis" href="https://www.rowse.co.uk/blog/post/how-big-data-is-being-used-in-manufacturing" target="_blank">big-data analysis</a> and possibly computer-based simulations. It will help you make more serious investment decisions involving capital-intensive projects like retrofitting your building insulation infrastructure.</p><h2 dir="ltr">How Long Will It Take To Implement An Industrial Electrical Energy Audit?</h2><p dir="ltr">An audit could take from a few hours to several days, according to the type of operation you’re running and its equipment. Contributory factors include the size and complexity of your premises, how easy it is to access the relevant areas for assessment and how much detail you want to go into. The manual inspection and measurement method is more time-consuming and often a better choice for smaller and simpler operations.&nbsp;</p><p dir="ltr">For larger and more complex operations, you’ll probably opt for a more tech-based audit. This means using specialised software and automation tools for data collection and analysis. Areas of energy wastage will be identified, as well as possible fixes to cut your energy spend. If you don’t have competent personnel with the skills to leverage these tools, it will also mean employing a third-party agent or service.&nbsp;</p><h2 dir="ltr">How To Conduct A Successful Energy Audit</h2><p dir="ltr">These are some of the steps involved in implementing an effective industrial electrical energy audit:</p><p dir="ltr"><img data-fr-image-pasted="true" src="https://v3.rowse.co.uk/static/images/blog/posts/rjPFQ9pzdWEQclAz.jpg" alt="Electrical Audit" class="fr-fic fr-dii"></p><h3 dir="ltr">1. Documentation</h3><p dir="ltr">As a first step, you should collect together any relevant documentation for the premises, equipment and occupants. This includes up to three years' worth of energy bills, utility rates and staffing levels, plus building plans, maintenance histories and equipment manuals. This will give you an overview of your past and current energy consumption, based on levels of activity and energy costs.</p><h3 dir="ltr">2. Walk-Through Analysis</h3><p dir="ltr">This is essentially a visual inspection and measurement of all your facility's systems. It will include meter readings and performance statistics of machinery, lighting, insulation, building structure, etc. This will indicate what scope you have for optimisation.</p><h3 dir="ltr">3. Energy Usage Analysis</h3><p dir="ltr">Using your documentation and perhaps some energy management software, you can collate all the relevant data for analysis of your current energy usage patterns.</p><h3 dir="ltr">4. Identify And Evaluate Optimisations</h3><p dir="ltr">Combining the above steps will show you the potential for reducing your energy consumption. Leveraging data analytics will enable deeper and more actionable insights and provide a cost analysis of potential energy-saving measures. You can then evaluate what capital investment would be required, the probable ROI for each measure and the potential energy savings.</p><h3 dir="ltr">5. Prioritise And Plan</h3><p dir="ltr">Use your calculations of the possible optimisation costs to rank the importance of individual energy conservation measures, so you can determine what needs immediate attention and what can be implemented at a later date. You can then use this list to develop a detailed implementation plan, including the processes involved, costs and timelines.</p><h3 dir="ltr">6. Implementation</h3><p dir="ltr">By now, you should have a detailed and actionable report containing all your findings and recommended optimisations. Once you’ve put them into practice, you should set up a tracking and review process to measure their efficiency. Conduct a progress review at least twice a year and revise it when necessary.</p><h2 dir="ltr">How Will My Business Benefit?</h2><p dir="ltr">Your business will benefit in many ways from implementing electrical energy audits. You’ll be more aware of how each part of your operation contributes to your overall energy consumption and how something as simple as fixing a leak in your heating/cooling system offers considerable savings. You can trace your energy consumption and costs through your documentation to help you make better-informed decisions.</p><p dir="ltr">You’ll be able to identify ways of reducing your energy consumption with no compromise to your productivity, such as switching to&nbsp;<a title="Variable-Speed Drives" href="https://www.rowse-automation.co.uk/blog/post/what-is-a-variable-speed-drive-and-how-does-it-work" target="_blank">variable-speed drives</a> or high-efficiency compressors. Upgrading your facility’s infrastructure to create a more energy-efficient operation will also add value to your property and improve your brand positioning. Transparently working towards net zero goals and reporting on your environmental, social and governance (ESG) performance demonstrates your proactive energy outlook. This will enhance your fundraising opportunities and have a direct impact on stock values.</p><p dir="ltr">By complying with energy standards and regulations you will avoid the risk of fines. For example, the government’s&nbsp;<a title="Energy Savings Opportunity Scheme" href="https://www.gov.uk/guidance/energy-savings-opportunity-scheme-esos" target="_blank">Energy Savings Opportunity Scheme</a> carries significant penalties for non-compliance. However, if you are able to take advantage of this scheme, it will help you carry out your energy audit and achieve cost savings as you work towards net zero. An industrial electrical energy audit can identify the necessary upgrades and investments you’ll need on the journey towards renewable energy.</p>

An industrial electrical energy audit is designed to find ways of optimising your energy usage. It will evaluate the energy levels currently being used at your facility, identify any inefficiencies and suggest where reductions can be made. 

How To Implement Industrial Electrical Energy Audits

<p dir="ltr" id="isPasted">We are pleased to introduce the latest edition of the <a href="https://www.raivereniging.nl/en/sections/rai-automotive-industry-nl/" target="_blank" rel="nofollow">RAI Automotive Industry NL</a> report, which provides an in-depth exploration of the Dutch automotive sector's transformative trajectory. This sector, situated at the nexus of rapid technological advancements and pressing global challenges, exemplifies a model of innovation, sustainability, and resilience in a highly competitive international landscape.</p><p dir="ltr">This issue covers core themes: smart and green mobility, sustainable manufacturing, human capital development, design and materials, and internationalization. Each of these pillars underscores the industry's commitment to integrating advanced technologies into mobility solutions, driving the future of transportation with a focus on efficiency, safety, and sustainability.</p><p dir="ltr">Below you can read an excerpt of one of the featured articles. Or download the full report for free here.&nbsp;<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzI4NjM0MzQ5NTE0LXJhaSBlbWFpbC5wbmciLCJlZGl0cyI6eyJyZXNpemUiOnsid2lkdGgiOjk1MCwiZml0IjoiY292ZXIifX19" style="width: 100%px;" class="fr-fic fr-dib"></p><p dir="ltr"><span contenteditable="false" draggable="true" class="fr-video fr-deletable fr-fvc fr-dvb fr-draggable">&nbsp;<iframe id="JotFormIFrame-242823280704453" title="2024 RAI Dutch Automotive Industry Magazine" allowtransparency="true" src="https://form.jotform.com/242823280704453" frameborder="0" style="min-width:100%;max-width:100%;height:590px;border:none;" scrolling="no" class="fr-draggable" data-lf-form-tracking-inspected-kn9eq4roawkarlvp="true" data-lf-yt-playback-inspected-kn9eq4roawkarlvp="true" data-lf-vimeo-playback-inspected-kn9eq4roawkarlvp="true"><span class="fr-mk" style="display: none;">&nbsp;</span><span class="fr-mk" style="display: none;">&nbsp;</span> </iframe>&nbsp;</span></p><p dir="ltr" id="isPasted">International collaboration is a cornerstone of RAI Automotive Industry NL’s strategy for driving technological advancement and market expansion. The global automotive industry is highly interconnected, with innovation and market trends often emerging from various parts of the world. RAI Automotive Industry NL ensures that Dutch companies remain at the forefront of these developments by actively cultivating international relationships, assisting members with international missions, and providing data-driven market research and business intelligence from the global automotive industry.&nbsp;</p><h2 dir="ltr">Partnerships Drive Innovation Between The Netherlands and the World&nbsp;</h2><p dir="ltr">A major focus for RAI Automotive Industry NL is building relationships with automotive and tech firms worldwide, which will assist in driving innovation and enhancing technological capabilities within the Dutch automotive sector.&nbsp;</p><p dir="ltr">“The Dutch Automotive industry doesn’t contain the big brands as OEMs, we are more of a supplier industry. However, when you look at our total turnover, it’s about 30 billion euros, which is quite substantial. This industry supports approximately 70,000 jobs, making it very important. That’s why we focus heavily on internationalization, with 90% of our total turnover coming from exports. We are truly dependent on the global market.”</p><h2 dir="ltr">Export Promotion and Support for Dutch Automotive Companies&nbsp;</h2><p dir="ltr">One way RAI Automotive Industry NL supports members in accessing international collaboration is by assisting them in meeting and building relationships with key players worldwide via international trade missions and delegations.&nbsp;</p><p dir="ltr">“The automotive mobility world faces similar challenges in our focus countries: France, Germany, Sweden, and the United States. We are all working on safety, a greener automotive ecosystem, and more. What makes building these partnerships even more enjoyable is the cultural exchange. It’s so valuable to have these global connections.”</p><p dir="ltr">These efforts are crucial in helping companies navigate global markets, establish business relationships, and stay competitive. RAI’s activities can be divided into three categories:</p><h3 dir="ltr">Trade and Innovation missions&nbsp;</h3><p dir="ltr">RAI organizes trade- and innovation missions around the latest technology advancements. Missions attract many participants and offer the possibility of visiting many international companies and institutions. The missions aim to connect Dutch start-ups, scale-ups, SMEs, corporates, governments, and knowledge institutions with international ecosystems and partners. These missions are specifically interesting to those who want to enter foreign markets with smart and sustainable mobility technology, like new battery solutions and new materials, or wish to do more business there.&nbsp;</p><p dir="ltr">Businesses that operate internationally tend to be more productive, innovative, and successful. By participating in trade or innovation missions, entrepreneurs can expand their networks and enhance their international opportunities.</p><h3 dir="ltr">Collective booth at international trade fairs&nbsp;</h3><p dir="ltr">For those wanting to exhibit at prestigious international trade fairs, RAI offers a joint platform for innovation and networking. RAI members can join the NL Pavilion by reserving a space within the exhibition area. This is particularly attractive for start-ups, scale-ups, and SMEs who cannot afford a pavilion on their own. The pavilion has an open, representative appearance with recognizable, strong NL branding. RAI takes over the complete preparation regarding the stand construction on behalf of exhibitors. Participants can focus on presenting themselves professionally and use the collective space with a bar area and catering. RAI also organizes programs for international delegations in the pavilions. In addition, participants benefit from joint promotional activities that increase traffic to the pavilions. RAI will be present at shows like the IAA, Automechanika in Germany, Solutrans, EQUIP Auto, and the Paris Motor Show in France.&nbsp;</p><p dir="ltr">“At RAI, we believe that fostering international collaboration is the key to unlocking cutting-edge advancements in the automotive industry.”&nbsp;Bram Hendrix, RAI Program Manager for Internationalization.</p><h3 dir="ltr">Co-innovation days&nbsp;</h3><p dir="ltr">RAI organizes co-innovation days that serve as a platform for fostering collaboration and synergy between The Netherlands Automotive and Mobility industry and OEM and TIER1 companies from the international industry. These events, held several times a year, aim to facilitate the exchange of knowledge, innovation, and expertise to drive advancements in these areas and promote mutual growth and development. In the past, co-innovations days have been organised at and with leading companies such as Renault, Continental, and Vitesco. The goal is to facilitate exchange between the innovation departments of companies.</p><p dir="ltr"><img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzI4NTc0NDI0NjA5LUhvbGxhbmQgUGF2aWxpb24gMS5qcGciLCJlZGl0cyI6eyJyZXNpemUiOnsid2lkdGgiOjk1MCwiZml0IjoiY292ZXIifX19" style="width: 100%px;" class="fr-fic fr-dib"></p><h2 dir="ltr">RAI’s Partner Network: A Key Player in Automotive Industry Intelligence&nbsp;</h2><p dir="ltr">RAI gathers market intelligence and conducts research for the Dutch automotive industry by fostering strong relationships with its network of companies and embassy networks. Their member network serves as a rich source of insights, helping to navigate the ever-changing automotive industry landscape.&nbsp;</p><p dir="ltr">RAI collaborates with embassy networks, including innovation attachés, to gain deeper insights into specific focus countries. The Innovation Attachés provide an overview of scientific and technological developments in their respective regions and have an important trendwatching role. RAI also partners with other cluster organizations, which are groups of interconnected businesses in a particular industry or location. This collaboration allows for the sharing of knowledge and resources, enhances market research capabilities, and fosters collective growth.&nbsp;</p><p dir="ltr">RAI’s strategic approach to understanding automotive industry trends involves concentrating on a specific group of countries, ensuring a deeper comprehension of these markets. This approach underscores RAI’s commitment to driving informed and targeted advancements in the automotive sector. RAI gathers intelligence most relevant to Dutch companies seeking international partnerships and trade opportunities.</p><h2 dir="ltr">RAI Automotive Industry NL - Driving Global Automotive Innovation Forward&nbsp;</h2><p dir="ltr">RAI Automotive Industry NL plays a crucial role in propelling the Dutch automotive industry to the forefront of global advancements. By fostering a collaborative environment and international partnerships, RAI empowers Dutch companies to access global expertise and markets and helps them to drive innovation and navigate a complex international landscape.&nbsp;</p><p dir="ltr">Collaboration with international partners allows Dutch companies to stay at the cutting edge of technology, contributing to the development of next-generation vehicles and mobility solutions. By connecting Dutch companies with international partners and markets, RAI facilitates export growth, strengthens the Dutch automotive industry’s global footprint, and secures its position in the global supply chain. International partnerships open doors for Dutch companies and help them access a wider pool of talent and expertise, allowing them to build stronger and more diverse teams.</p><p dir="ltr"><span contenteditable="false" draggable="true" class="fr-video fr-deletable fr-fvc fr-dvb fr-draggable">&nbsp;<iframe id="JotFormIFrame-242823280704453" title="2024 RAI Dutch Automotive Industry Magazine" allowtransparency="true" src="https://form.jotform.com/242823280704453" frameborder="0" style="min-width:100%;max-width:100%;height:590px;border:none;" scrolling="no" class="fr-draggable" data-lf-form-tracking-inspected-kn9eq4roawkarlvp="true" data-lf-yt-playback-inspected-kn9eq4roawkarlvp="true" data-lf-vimeo-playback-inspected-kn9eq4roawkarlvp="true"><span class="fr-mk" style="display: none;">&nbsp;</span><span class="fr-mk" style="display: none;">&nbsp;</span> </iframe>&nbsp;</span></p>

International collaboration is a cornerstone of RAI Automotive Industry NL’s strategy for driving technological advancement and market expansion.

RAI Automotive Industry Global Collaborations

The Dutch automotive industry is one of the frontrunners in today’s smart mobility revolution, driving innovations that are set to redefine transportation on the European and global front. 

Smart Mobility in Action: The Netherlands' Digitalized Automotive Industry

<div data-breakout="normal" id="isPasted"><p dir="auto">In a world where industrial automation is happening at a fast rate, it is crucial to understand more about a cobot vs robot. There are over <a target="_blank" href="https://explodingtopics.com/blog/robotics-industry-stats" rel="noopener" data-hook="WebLink"><u>3.4 million industrial robots&nbsp;</u></a>being used in different industries today. While both are heavily used to increase safety, improve productivity, and also increase efficiency in a company, their distinctive characteristics make these gadgets suitable for different scenarios.&nbsp;</p></div><div data-breakout="normal"><p dir="auto">According to a different study, <a target="_blank" href="https://www.cargo-partner.com/trendletter/issue-27/collaborative-robots-cobots" rel="noopener" data-hook="WebLink"><u>over 84%</u></a> of companies in Europe, China, and the United States plan to integrate cobots into their factories.&nbsp;</p></div><div data-breakout="normal"><p dir="auto">Collaborative robots, often referred to as cobots, are designed to work hand in hand with humans in a safe environment. On the other hand, robots work on repetitive tasks and those that are hazardous and often operate independently without any human intervention.&nbsp;</p></div><div data-breakout="normal"><p dir="auto">In this article, we will closely examine the key differences between a cobot and a robot, as these are crucial players in the world of industrial automation.</p></div><div data-breakout="normal"><h2 dir="auto">Robots And Cobots Definition</h2></div><div data-breakout="normal"><p dir="auto">For a start, let's define what a robot is.</p></div><div data-breakout="normal"><p dir="auto">These are autonomous machines designed to carry out different tasks without any human help. Most times, robots handle tasks that are too risky for humans, often repetitive and require high precision.</p></div><div data-breakout="normal"><p dir="auto">If you've never set your eyes on industrial robots, they are bigger, faster, and more powerful than cobots. In most industries, robots are put in cages to keep humans safe and avoid any harm. The Cobot industry is valued<a target="_blank" href="https://www.linkedin.com/pulse/collaborative-robot-cobot-market-size-edbtf" rel="noopener" data-hook="WebLink">&nbsp;</a><a target="_blank" href="https://www.linkedin.com/pulse/collaborative-robot-cobot-market-size-edbtf" rel="noopener" data-hook="WebLink"><u>at $10417.04 million as of 2021</u></a> and could rise up to 50.8% by 2032 according to CAGR.</p></div><div data-breakout="normal"><p dir="auto">Cobots have torque sensors that allow these machines to respond upon contact with humans, thus ensuring they are in a safe environment. Since these tools are light and have a compact movable design, it becomes easy to move and configure them, thus staying updated with the latest technological cages.</p><p dir="auto"><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1728283742809-8c1b4c_0202d0cf536f4b7a935c7470354a0e35%7Emv2.jpg" style="width: 100%px;" class="fr-fic fr-dib"></p><div data-breakout="normal" id="isPasted"><h2 dir="auto">Robots Vs Cobots</h2></div><div data-breakout="normal"><h3 dir="auto">1. Financial Investment and Maintenance Cost</h3></div><div data-breakout="normal"><p dir="auto">The greatest difference between industrial robots and the cobot is cost. It is easier to convince a business to invest in an industry cobot rather than a robot since they are cheaper in cost. The maintenance and energy costs also come into play when settling for robots or cobots.</p></div><div data-breakout="normal"><p dir="auto">Therefore, cobots tend to be more affordable upfront and offer a lower total cost of ownership due to their ease of integration and flexibility. On the other hand, robots come with higher initial costs and may require significant investment in safety infrastructure and programming services.</p></div><div data-breakout="normal"><h3 dir="auto">2. Safety Features of the Robot</h3></div><div data-breakout="normal"><p dir="auto">In 2022 alone, the cobot growth increased with a <a target="_blank" href="https://scoop.market.us/collaborative-robots-statistics/" rel="noopener" data-hook="WebLink"><u>remarkable revenue of $700 million</u></a>. Hence, the manufacturers make cobots with safety features in mind. The goal is to ensure humans who often interact with these types of machinery are as safe as possible. Therefore, cobots come with torque sensors that detect any contact with people.&nbsp;</p></div><div data-breakout="normal"><p dir="auto">Cobots also have round edges and soft padding to keep people protected and safe, hence reducing the chances of injuries. Industrial robots are always separate from humans.&nbsp;</p></div><div data-breakout="normal"><p dir="auto">Therefore, safety features aren’t a key priority to the manufacturers since they know the robots will be in separate rooms, away from people. Robots pose a huge risk to people not only because of their size but also their power and speed. The only safety features on these gadgets are power buttons and emergency stop buttons.</p></div><div data-breakout="normal"><h3 dir="auto">3. Flexibility in Automation Solutions</h3></div><div data-breakout="normal"><p dir="auto">Selecting an industrial robot means that you settle for limited options. These items are put in cages in a room away from people due to their robust sizes. That means you cannot shift these robots should you want to conduct tasks elsewhere in your industry. Reprograming takes time and also needs someone with the right tech know-how so that they don't mess it up.</p></div><div data-breakout="normal"><p dir="auto">For big companies, robots aren’t a big issue especially if their workload is huge. However, small companies need as much flexibility as they can. Cobots are adaptable and flexible in different companies making it easy to reconfigure them for different collaborative robot applications. Since collaborative robots are lightweight, it is easy to move and integrate into a small business.</p></div><div data-breakout="normal"><div dir="auto"><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1728283876998-8c1b4c_130f4784e900417282ddbda6bdcb9061%7Emv2.jpg" style="width: 100%px;" class="fr-fic fr-dib"></div><div data-breakout="normal" id="isPasted"><h3 dir="auto">4. Simplicity in Automation in Robots and Cobots</h3></div><div type="empty-line" data-hook="rcv-block48"><br></div><div data-breakout="normal"><p dir="auto">With the labor shortage happening worldwide, the digital transition has become crucial in areas of automation, robot programming, and machine learning. Therefore, cobots are simple to configure and change to suit what a company needs. Unlike industrial robots, which are difficult to deal with, cobots are quick and simple to set up, ensuring that businesses operate effectively.&nbsp;</p></div><div data-breakout="normal"><p dir="auto">That accelerates industrial automation. It is also easy to program and integrate cobots thanks to their friendly, user-friendly programs. Some cobots can even be physically guiding the robots.</p></div><div data-breakout="normal"><h3 dir="auto">5. Operational Speed and Precision</h3></div><div data-breakout="normal"><p dir="auto">Although cobots perform similar automation services, there are differences in their speed. Industrial robots have higher speeds than cobots as they are slower and are not meant for heavy-duty tasks.&nbsp;</p></div><div data-breakout="normal"><p dir="auto">Cobots are designed to work with human interactions, meaning that they operate at slow speeds to ensure that people don’t get injured. Therefore, if you are looking for speed or conducting tasks that need high speeds, industrial robots are always a perfect deal.</p></div><div data-breakout="normal"><p dir="auto">Also, Robots do achieve higher and greater precision, making them a perfect choice for tasks that require rapid and consistent output.</p></div><div data-breakout="normal"><h3 dir="auto">6. Human Interaction in Robots and Cobots</h3></div><div data-breakout="normal"><p dir="auto">Cobots are made to work with people directly. These gadgets do safely run in the same area as humans without the need for extensive safety barriers.&nbsp;</p></div><div data-breakout="normal"><p dir="auto">On the other hand, robots operate in isolated environments. Therefore, they often require safety cages or barriers to prevent human access during operation due to potential safety hazards.</p></div><div data-breakout="normal"><h3 dir="auto">7. Programming And Operation</h3></div><div data-breakout="normal"><p dir="auto">Cobots have user-friendly interfaces and can often be programmed with little to no coding experience, thus making it easy for anyone to operate them. They started taking over <a target="_blank" href="https://www.scirp.org/journal/paperinformation?paperid=90517" rel="noopener" data-hook="WebLink"><u>in 2008 although industrial robots</u></a> have been there since the 1950s. It means that they are accessible for small and medium-sized enterprises (SMEs) that may not have specialized technical staff.&nbsp;</p></div><div data-breakout="normal"><p dir="auto">Therefore, cobots are ideal for any company that needs their operations to run smoothly without too much programming. Robots are more complex in programming and setup. So, it is often necessary to involve engineers or specialized technicians.</p></div><div data-breakout="normal"><h3 dir="auto">8. Applications Across Industries</h3></div><div data-breakout="normal"><p dir="auto">Cobots need human collaboration when carrying, assembling, packaging, and quality inspection. Their tasks are easy, and the cobots work with humans, meaning that the operations are both humanized and automated.&nbsp;</p></div><div data-breakout="normal"><p dir="auto">Nonetheless, robots are ideal for tasks that require a high degree of flexibility and adaptability. Therefore, robots are employed in environments where repetitive, high-speed, and high-precision tasks are needed. Hence, some of the tasks include welding, painting, heavy lifting, and other tasks where human presence is minimized.</p></div><div data-breakout="normal"><h2 dir="auto">Applications Of Robots &amp; Cobots</h2></div><div data-breakout="normal"><p dir="auto">Cobots and robots are adopted across various industries due to their versatility and ease of integration. Some of the applications include:</p></div><div data-breakout="normal"><ul><li dir="auto"><p dir=""><strong>Manufacturing</strong>: Cobots help with assembly lines, handling delicate tasks, and performing quality control checks.</p></li><li dir="auto"><p dir=""><strong>Packaging</strong>: Robots are useful in sorting, packing, and palletizing products.</p></li><li dir="auto"><p dir=""><strong>Healthcare</strong>: Hospitals have been using automated machines to assist with surgeries, patient care, and rehabilitation therapies.</p></li><li dir="auto"><p dir=""><strong>Agriculture</strong>: Cobots and robots perform some of the tasks such as planting, harvesting, and monitoring crop health.</p></li><li dir="auto"><p dir=""><strong>Automotive</strong>: You can use collaborative robots to support assembly lines, painting, and performing inspections.</p></li></ul><p><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1728283931610-8c1b4c_6cd4cdf475f84ea89806ddfcd33bda42%7Emv2.jpg" style="width: 100%px;" class="fr-fic fr-dib"></p><div data-breakout="normal" id="isPasted"><h2 dir="auto">Which One Is Better? Cobots Or Robots?</h2></div><div data-breakout="normal"><p dir="auto">There is an importance of learning about the difference between cobots and robots, especially for businesses that need to adopt automation technologies. Cobots are always a perfect deal for anyone looking to offer a flexible, safe, and cost-effective. They give different solutions to companies thanks to their effectiveness in performing collaborative tasks.&nbsp;</p></div><div data-breakout="normal"><p dir="auto">On the other hand, traditional robots excel in high-speed, high-precision operations that require minimal human intervention. Therefore, evaluating the specific needs and goals of your company will assist in determining which type of robot is ideal to enhance productivity and efficiency.</p></div><div data-breakout="normal"><p dir="auto">As technology advances, both cobots and robots are expanding their capabilities, presenting new opportunities for innovation and improvement across industries. Whether you run a small business or manage a large manufacturing firm, staying informed about these developments is crucial for maintaining competitiveness in the modern era.</p></div><div data-breakout="normal"><p dir="auto">As technology continues to advance, force torque sensors play a pivotal role in enhancing the capabilities of both cobots and robots. These sensors enable machines to perceive and respond to external forces, allowing them to interact more safely and effectively with their environment and human operators.&nbsp;</p></div><div data-breakout="normal"><p dir="auto">In industries such as manufacturing and assembly, force torque sensors provide critical feedback for tasks requiring delicate manipulation, precise positioning, and collaborative operations.&nbsp;</p></div><div data-breakout="normal"><p dir="auto">By integrating these sensors, robots and cobots can perform tasks with greater accuracy and adaptability, thereby further driving innovation and productivity in industrial automation.</p></div></div></div></div>

In a world where industrial automation is happening at a fast rate, it is crucial to understand more about a cobot vs robot. There are over 3.4 million industrial robots being used in different industries today.

Cobot Vs Robot: What Are The Key Differences?

<h2 dir="ltr" id="isPasted">Introduction:</h2><p dir="ltr">Fuzzy Studio by <a href="https://flr.io/" target="_blank" rel="noopener noreferrer">Fuzzy Logic Robotics</a> enables anyone to program and control robots thanks to its no-code, user-friendly interface. The studio significantly increases accessibility to the otherwise highly complex world of robotic-enabled automation.&nbsp;</p><h3>What is Fuzzy Studio?</h3><p dir="ltr">If you're a project engineer, Fuzzy Studio helps you design robotics systems. Making your projects easier to manage and more efficient. For example, it can improve how automated systems in industries like manufacturing or robotics respond to varying conditions, enhancing accuracy and adaptability. Fuzzy Logic is a software toolkit for handling complex, real-world problems where answers aren't just "yes" or "no" but somewhere in between. Its foundation is fuzzy logic, a kind of logic that mimics human thought and decision-making by recognizing more than binary true or false values</p><h2 dir="ltr">Using Fuzzy Studio</h2><h3 dir="ltr">Interactive Digital Twins:</h3><p dir="ltr">Digital twins are virtual models of real systems or processes that help predict and improve their performance. Fuzzy Studio allows engineers to design and simulate robotic cells in a virtual environment, mirroring the exact specifications and operations of real-world systems.&nbsp;</p><p>During planning phases, digital twins are crucial, providing a platform to experiment and optimize workflows without the physical constraints or costs associated with real-world testing. This feature enhances precision in deployment and reduces setup times and potential operational disruptions, ensuring that systems are optimized for performance from day one.</p><h3 dir="ltr">Advanced Trajectory Generation:</h3><p dir="ltr">Fuzzy Studio's trajectory-generating feature, which automates the programming of complex robot movements straight from CAD models, is another significant breakthrough. For jobs demanding extreme precision, including deburring, grinding, or complex assembly operations, this feature is essential.&nbsp;</p><p>Programming these paths often is time-consuming and requires specialized knowledge. But Fuzzy Studio streamlines this procedure, enabling users to easily create accurate and efficient trajectories that increase manufacturing processes' speed and quality. With little to no specialized programming knowledge required, robotic automation becomes more widely available and allows for quicker modifications to production lines in response to changing market needs or production objectives.</p><h2>Key Technical Features of Fuzzy Studio:</h2><p dir="ltr">Advanced Technical Capabilities of Fuzzy Studio: In-depth Overview</p><h3 dir="ltr">1. No-Code Programming:</h3><p dir="ltr">Fuzzy Logic’s software offers a no-code method of robotic programming, enabling users who are not familiar with standard programming techniques to engage and implement industrial robotics.&nbsp;</p><p>Example:</p><p>At "Company X," a small non-destructive testing company, technician Alex uses Fuzzy Logic's software to automate the inspection process:</p><ol><li dir="ltr"><p dir="ltr">Designing the Workflow:</p><ol><li dir="ltr"><p dir="ltr">Alex selects his industrial robots on the robot library and the same for its tools. Then he adds his work piece to the 3D scene.&nbsp;</p></li><li dir="ltr"><p dir="ltr">Alex can now create his trajectories by using his work piece.</p></li></ol></li></ol><ol start="2"><li dir="ltr"><p dir="ltr">Simulating and Adjusting:</p><ol><li dir="ltr"><p dir="ltr">Alex runs a simulation to test the robot's actions.</p></li><li dir="ltr"><p dir="ltr">He adjusts speeds trajectory and waypoints positions.</p></li></ol></li><li dir="ltr"><p dir="ltr">Deploying the Workflow:</p><ol><li dir="ltr"><p dir="ltr">Once satisfied with the simulation, Alex clicks "Robot connection."</p></li><li dir="ltr"><p dir="ltr">The software converts the visual design into code, and the robot begins to play the exact simulation played in Fuzzy Studio.</p></li></ol></li></ol><p>This enables small companies to automate production or inspection quality without the need to hire specialized robotics engineers, broadening the range of businesses that can enhance productivity and innovation through automation.<a href="https://roboticsandautomationnews.com/2023/02/16/fuzzy-logic-robotics-aims-to-revolutionize-industrial-robotics-with-fuzzy-studio/60436/" target="_blank"><sup>[1]</sup></a></p><h3 dir="ltr">2. Compatibility &amp; Integration:</h3><p dir="ltr">A notable aspect of the software is its seamless integration with a large number of popular robotic manufacturers and external industrial devices. This compatibility ensures that Fuzzy Studio can be readily implemented with a variety of robotic hardware options without requiring major infrastructure changes.</p><p>For example, it supports equipment from leading manufacturers such as ABB, FANUC, KUKA, Staübli, Universal Robot and Yaskawa, as well as communication protocol including REST. These protocols enable easier data exchange and control across various systems. This universal compatibility is crucial for manufacturing facilities looking to enhance and diversify their automation technologies without being tied to specific brands, ultimately being a more flexible and future-proof production environment<sup>.</sup><a href="https://roboticsandautomationnews.com/2023/03/08/fuzzy-logic-robotics-unveils-new-robot-simulation-software/60690/" target="_blank"><sup>[2]</sup></a></p><h3 dir="ltr">3.Simulation &amp; Real-Time Control :</h3><p dir="ltr">Fuzzy Studio with Fuzzy RTOS offers dual real-time robot simulation and control capabilities, which means users can create and test robotic operations in a virtual environment before implementing them in real-life settings.&nbsp;</p><p>The benefits of this capability:</p><ol><li dir="ltr"><p dir="ltr">Risk Reduction:&nbsp;By simulating operations virtually, potential issues can be identified and corrected before they impact actual production, reducing the risk of costly errors and downtime.</p></li><li dir="ltr"><p dir="ltr">Increased Efficiency:&nbsp;Testing and optimization can occur continuously and without interruption to current processes, ensuring that production lines can keep running while improvements are being made.</p></li><li dir="ltr"><p dir="ltr">Faster Implementation:&nbsp;Since configurations can be developed and refined in a simulated environment, the transition to real-world application can be quicker and more seamless, accelerating the overall deployment of new robotic functions.</p></li><li dir="ltr"><p dir="ltr">Cost Savings:&nbsp;Minimizing the need for physical trials reduces the wear and tear on actual robotic equipment and saves on the materials that would otherwise be used in testing phases.</p></li></ol><p>Recommended reading: <a href="https://www.wevolver.com/article/5-reasons-programming-robots-is-hard" target="_blank">5 Reasons Programming Robots is Hard</a></p><p><span class="fr-img-caption fr-fic fr-dib" style="width: 832px;"><span class="fr-img-wrap"><img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzI3MjY4OTA4MzM1LUZ1enp5IExvZ2ljX1V0aWxpc2F0aW9uIFJvYm90IEZTICgxKS5qcGciLCJlZGl0cyI6eyJyZXNpemUiOnsid2lkdGgiOjk1MCwiZml0IjoiY292ZXIifX19" style="width: 100%px;" class="fr-fic fr-dib"><span class="fr-inner">A user programming an industrial robot for an assembly task by setting waypoints and simulating its movements. &nbsp;Image Credit: Fuzzy Logic</span></span></span></p><h2 dir="ltr" id="isPasted">How Can Fuzzy Studio Be Applied Across Industries?</h2><p dir="ltr">Fuzzy Studio could have a significant impact on various sectors by enabling small and medium-sized enterprises (SMEs) &nbsp;to automate production lines, facilitating the move towards small-batch production and custom part manufacturing. Historically, the adoption of robotic solutions for these businesses has been hindered by the high costs and complexities associated with robotic programming.&nbsp;</p><p dir="ltr">By using Fuzzy Studio, SMEs can automate complex tasks, optimize operational efficiencies, and scale production with greater accuracy and reduced labor costs. This is crucial for SMEs aiming to compete with larger corporations, providing them with the tools to innovate and expand in a cost-effective manner.</p><p dir="ltr">The software addresses these specific challenges by simplifying the automation process, making it more accessible and cost-effective. This is particularly beneficial in industries such as aerospace, automotive, and consumer electronics, where customization and adaptability to market demands are critical.&nbsp;</p><p dir="ltr">To quickly adjust production processes without extensive reprogramming allows companies to respond faster to customer-specific requests, enhancing overall agility and reducing lead times.</p><p><span class="fr-img-caption fr-fic fr-dib" style="width: 832px;"><span class="fr-img-wrap"><img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzI3MjY4OTczOTcwLUZ1enp5IExvZ2ljX1V0aWxpc2F0aW9uIFJvYm90IEZTLmpwZyIsImVkaXRzIjp7InJlc2l6ZSI6eyJ3aWR0aCI6OTUwLCJmaXQiOiJjb3ZlciJ9fX0=" style="width: 100%px;" class="fr-fic fr-dib"><span class="fr-inner">Fuzzy Studio being used to simulate industrial robot trajectories. Image Credit: FuzzyLogic</span></span></span></p><h2 dir="ltr" id="isPasted">Price &amp; Accessibility:</h2><h3 dir="ltr">Cost-Effective:</h3><p dir="ltr">With Fuzzy Studio relying less on specialized robotic programming talent, it significantly improves the budgetary sustainability of robotic integration across a range of businesses. It reduces the usual cost barriers to robotic adoption, making it a feasible choice even for industries that had previously thought automation would be too costly.&nbsp;</p><p dir="ltr">This accessibility could lead to a more rapid deployment of robotics, which in turn enhances productivity and operational efficiency, reducing long-term costs and increasing return on investment.</p><h3 dir="ltr">Reviving Industry:</h3><p dir="ltr">BPI (France) has backed the development of Fuzzy Studio, recognising its potential and seeing it as a key instrument for European reindustrialization initiatives.<a href="https://flr.io/fuzzy-studio-the-robotics-simulation-software-for-everyone-is-online/" target="_blank">[3]</a> The ability of Fuzzy Logic to make expensive and complex robotics technology affordable and accessible fits in with larger economic initiatives meant to stimulate the manufacturing sector and increase industrial output.&nbsp;</p><h2 dir="ltr">Conclusion:</h2><p dir="ltr">User-friendly software like <a href="https://flr.io/products/fuzzy-studio" target="_blank" rel="noopener noreferrer">Fuzzy Studio</a>, adaptable to various hardware, is reshaping industrial automation. These types of software have the potential to significantly improve the industry by streamlining operations, reducing costs, and supporting small and medium-sized enterprises. With innovations like interactive digital twins, it paves the way for further advancements, promising a brighter future for industrial automation.</p><h3>References</h3><p>1. Robotics and Automation News. Fuzzy Logic Robotics aims to revolutionize industrial robotics with Fuzzy Studio. Available from:<a href="https://roboticsandautomationnews.com/2023/02/16/fuzzy-logic-robotics-aims-to-revolutionize-industrial-robotics-with-fuzzy-studio/60436/" target="_blank">&nbsp;https://roboticsandautomationnews.com/2023/02/16/fuzzy-logic-robotics-aims-to-revolutionize-industrial-robotics-with-fuzzy-studio/60436/</a></p><p>2. Robotics Tomorrow. Fuzzy Studio: The Robotics Software for Everyone Is Now Available Online! Available from:<a href="https://www.roboticstomorrow.com/news/2023/04/12/fuzzy-studio-the-robotics-software-for-everyone-is-now-available-online/20399/" target="_blank">&nbsp;https://www.roboticstomorrow.com/news/2023/04/12/fuzzy-studio-the-robotics-software-for-everyone-is-now-available-online/20399/</a></p><p>3. FLR. Fuzzy Studio: The Robotics Simulation Software for Everyone is Online. Available from:<a href="https://flr.io/fuzzy-studio-the-robotics-simulation-software-for-everyone-is-online/" target="_blank">&nbsp;https://flr.io/fuzzy-studio-the-robotics-simulation-software-for-everyone-is-online/</a></p>

Empowering users with zero programming knowledge: building a robust manufacturing network to enhance industry resilience.

One Software Simplifying Robotic Programming for Every Industry

<p dir="ltr" id="isPasted">Manufacturing facilities are also at risk – especially if they’re producing the batteries themselves, like the&nbsp;<a title="South Korea" href="https://www.reuters.com/world/asia-pacific/about-20-bodies-found-after-fire-south-korea-battery-plant-yonhap-reports-2024-06-24/" target="_blank">recent disaster in South Korea</a>. If you have any devices or vehicles with Li-ion batteries on your premises, thermal runaway protection is strongly advised.&nbsp;</p><p dir="ltr">One of the biggest dangers is that very few people are yet aware of what thermal runaway actually means. In this article, we’ll address this topic and discuss the issues surrounding Li-ion battery fires. Armed with this information, you’ll be able to use your batteries in greater confidence that your manufacturing operations are powered responsibly and safely.</p><h2 dir="ltr">What Is Thermal Runaway?</h2><p dir="ltr">Fire usually depends on fuel to continue burning. If no fuel supply is available, it will eventually burn itself out. But in cases like forest fires and extreme chemical blazes, that doesn’t happen. With an inexhaustible supply of fuel, the fire keeps getting hotter and hotter, releasing radiant energy in the form of light and thermal energy in the form of heat.&nbsp;</p><p dir="ltr">This thermal energy drives the temperature up higher, releasing yet more energy. This is thermal runaway: a self-perpetuating cycle of increased temperature releasing more energy, creating further temperature increases. This cycle will continue until the original fire develops into something incredibly hot and extremely dangerous.</p><p dir="ltr">These aren’t just any ordinary kind of fires. They spread faster, burn hotter and are immensely difficult to extinguish. The temperatures involved in some cases are so high that <a title="Re-Ignite " href="https://www.ntsb.gov/safety/safety-studies/Pages/HWY19SP002.aspx" target="_blank">a blaze may actually re-ignite</a>, even after having been put out. This is considered a direct result of thermal runaway and means fighting Li-ion battery fires by means of oxygen deprivation is less likely to be effective.&nbsp;</p><h2 dir="ltr">Causes Of Thermal Runaway</h2><p dir="ltr">Thermal runaway is trending in many branches of science, from electrical and chemical engineering to theories on global warming. Of most interest to manufacturers is its relevance to electric vehicles and Li-ion batteries, plus electrical overloads and situations where an exothermic chemical reaction may develop. This includes chemical plants, oil refineries and concrete-curing facilities.&nbsp;</p><p dir="ltr">When we understand how thermal runaway happens, we can implement strategies for avoiding it. In this way, you’ll be helping to ensure the safety of your employees and your business operations. The most common reasons that thermal runaway occurs include:</p><ul><li dir="ltr"><p dir="ltr">Rapid battery charging drawing down excessive current</p></li><li dir="ltr"><p dir="ltr">Over-charging a battery past its safe voltage levels</p></li><li dir="ltr"><p dir="ltr">Over-discharging a battery multiple times and then charging it</p></li><li dir="ltr"><p dir="ltr">Physical battery damage such as puncturing or crushing</p></li><li dir="ltr"><p dir="ltr">Manufacturing defects</p></li><li dir="ltr"><p dir="ltr">Short circuits, whether internal or external&nbsp;</p></li><li dir="ltr"><p dir="ltr">Excess moisture</p></li><li dir="ltr"><p dir="ltr">Extreme temperature environments</p></li></ul><p dir="ltr">Thermal runaway is a highly dangerous phenomenon, occurring when a system or piece of equipment develops a self-sustaining temperature rise. The self-sustaining temperature increases may eventually cause batteries to release toxic flammable gases, which then catch fire or explode.&nbsp;</p><p dir="ltr">As battery cells continue to decompose and vent flammable gases, the fire will spread – far more rapidly than any other kind of fire. Not only is this type of fire harder to extinguish, but larger batteries are capable of reignition hours or even days after the original event.&nbsp;</p><h2 dir="ltr">Thermal Runaway Temperatures In Lithium-ion Fires</h2><p dir="ltr">Li-ion batteries are judged to be fairly safe operating at temperatures up to 140° F (60° C). At temperatures higher than this, the battery is likely to become unstable, which will probably end in thermal runaway. In this event, Li-ion fires generally ignite at temperatures around 932° F (500° C) and are capable of reaching as high as 2000° F (around 1100° C). It’s the reignition factor, though, that causes the greatest concern. This happens because the battery’s lithium salts are self-oxidising, so you can't put them out like a traditional fire with oxygen starvation.&nbsp;</p><h2 dir="ltr">Why Is Thermal Runaway Becoming So Common?</h2><p dir="ltr">The main reason we’re seeing more Li-ion fires is the more widespread adoption of the technology itself. Li-ion batteries are becoming more prevalent in various industries, processes and circumstances, but the safety risks have not yet been adequately evaluated. Handheld devices, remote technology and electric vehicles are being integrated into many concerns, including such large-scale operations as the&nbsp;<a title="Battlefield" href="https://www.rowse.co.uk/blog/post/how-are-electric-vehicles-used-in-defence" target="_blank">defence sector’s ‘battlefield electrification’ project</a>, often with insufficient consideration of the potential safety risks.</p><h2 dir="ltr">How To Implement Thermal Runaway Protection In Manufacturing</h2><p dir="ltr">It’s still early days for this technology, so no official standards for the fire safety performance of Li-ion batteries have yet been formulated. General requirements and tests are included in IEC 62133, governing the performance and safety of Li-ion batteries sealed into portable electronic devices, but no guidance is available for larger units such as those used in vehicles and energy storage facilities.</p><p dir="ltr">What you can do is protect your facilities as far as possible from thermal runaway by using a few sensible precautions:</p><ul><li dir="ltr"><p dir="ltr">Use only high-quality Li-ion batteries that have safety features built in, such as protection against overcharge and over-discharge.</p></li><li dir="ltr"><p dir="ltr">Handle Li-ion batteries with caution and store them properly to ensure safer and more efficient operations</p></li><li dir="ltr"><p dir="ltr">Don’t expose batteries to extreme temperatures</p></li><li dir="ltr"><p dir="ltr">Never leave charging batteries unattended, as they could overcharge or overheat</p></li></ul><h2 dir="ltr">Are Li-ion Batteries Safe For Industrial Use?</h2><p dir="ltr">If you do experience a thermal runaway fire, you’ll require specialist equipment to put it out and preferably professional assistance. Water and oxygen deprivation aren’t very effective against self-sustaining thermal runaways, but specialist battery storage solutions might come with dedicated suppression systems. Be very careful if you’re investing in this sort of technology.</p><p dir="ltr">Li-ion batteries are usually considered safe in certain circumstances, but so far these have mainly been associated with portable devices. The recent publicity around Li-ion fires demonstrates that better education and training is required, especially in new environments like manufacturing. This can be included in general programmes of&nbsp;<a title="Machine Safety Training " href="https://www.rowse-automation.co.uk/blog/post/the-importance-of-training-in-machine-safety" target="_blank">machine safety training</a>, with special highlights on mitigating the risks of thermal runaway.</p>

Why Is Thermal Runaway Protection Important In Manufacturing? Thermal runaway has been in the news lately – mainly due to the devastating consequences of lithium-ion (Li-ion) battery fires. 

Why Is Thermal Runaway Protection Important In Manufacturing?

<p dir="ltr" id="isPasted">This easy-to-understand guide explains how to use timers and counters in PLC programming, with insights on using them to their full potential.</p><h2 dir="ltr">What Are Timers And Counters?</h2><p dir="ltr">Timers and counters in PLCs are advanced software-based functions that accurately replicate the operations of traditional hardware, such as&nbsp;<a title="Relays And Timers" href="https://www.rowse-automation.co.uk/control-signalling/relays-timers" target="_blank">relays and timers</a>, along with mechanical counters.</p><p dir="ltr">These timers and counters allow for the automation of processes based on time delays or event counts, providing more flexibility and reliability. By integrating these functions into PLC programming, complex tasks can be automated, operations streamlined and overall process control enhanced.</p><p dir="ltr">Timers and counters are often essential for controlling various machines and processes in industrial settings. They can delay the activation of equipment, count the number of items produced, or trigger specific actions after a predetermined time. Their applications are broad, making them invaluable in industries such as manufacturing, automotive production, and material handling.</p><h2 dir="ltr">Timers</h2><p dir="ltr">Timers in PLCs function similarly to traditional timing relays but offer significantly enhanced capabilities and greater customisation options. They are primarily used to introduce precise delays or control the timing of various operations within a PLC programme. Timers are assigned specific addresses and come with adjustable settings such as time base, preset value and accumulated value.</p><p dir="ltr">Some argue that there are as many as&nbsp;<a title="11 Different Types Of PLC Timers" href="https://ladderlogicworld.com/plc-timer/" target="_blank">11 different types of PLC timers</a>. But in most instances, there are two primary timer functions in PLC programming that are important to know about:</p><h3 dir="ltr">1. Timer On-Delay (TON)</h3><p dir="ltr">The Timer On-Delay (TON) is one of the most frequently used timer functions in PLC programming. When the logic conditions of the programme rung are met, the TON starts counting based on the specified time interval. The value increases until it reaches the preset value. The associated output is activated at this point and any related contacts within the program are updated. For example, in an automated conveyor system, a TON might delay the conveyor's start when a sensor detects an object, allowing for another process to be completed before the conveyor begins moving.</p><h3 dir="ltr">2. Timer Off-Delay (TOF)</h3><p dir="ltr">The Timer Off-Delay (TOF) function is utilised when a delay is required after a signal is deactivated. Unlike the TON, the TOF starts counting when the rung condition becomes false. When the value reaches the preset value, the output is deactivated and the associated contacts revert to their initial state. For example, a TOF might be used in lighting control systems to keep the lights on for a short period of time after a switch is turned off, resulting in a gradual dimming rather than instant turn-off.&nbsp;</p><h2 dir="ltr">Counters</h2><p dir="ltr">Counters in PLCs are designed to track specific events, such as the passage of products past a sensor or the completion of machine cycles. Unlike timers, counters do not rely on an internal clock. Instead, they count based on external triggers or program logic. This feature is crucial for applications where precise event tracking is necessary. Counters are usually categorised into one of two types:&nbsp;</p><h3 dir="ltr">1. Count Up (CTU) &nbsp;</h3><p dir="ltr">This function increases the counter by one each time the specified event occurs. For example, a CTU could count the number of units passing a quality control sensor. The output is only activated once the accumulated count equals the preset value and the associated contacts change state.</p><h3 dir="ltr">2. Count Down (CTD)</h3><p dir="ltr">This function decreases the counter by one each time the event occurs, making it ideal for precise tracking. This is especially useful in various applications where an accurate countdown is necessary, such as monitoring remaining units in a production batch or controlling the sequence of operations.</p><p dir="ltr">Both CTU and CTD counters are essential in applications requiring accurate counting and control. They are particularly valuable in systems where it’s important to track the progression or depletion of materials or products, ensuring that the process remains within specified limits or targets.</p><h2 dir="ltr">Resetting Timers And Counters</h2><p dir="ltr">In some complex industrial processes, it’s often necessary to reset timers and counters to their initial state. This is accomplished using the Reset (RES) instruction, which effectively clears the accumulated value of the associated timer or counter, allowing for the restarting of the counting or timing process.</p><p dir="ltr">For example, once a production batch is completed in a manufacturing system, the RES instruction can reset the counter, preparing the system for the next batch. The RES instruction must reference the same address as the timer or counter it’s resetting, ensuring precise control and operation. The ability to reset counters and timers is often crucial in maintaining continuity and accuracy in repeated processes, going a long way towards reducing errors that could arise from leftover values.</p><h2 dir="ltr">Enhancing Automation Efficiency With Timers And Counters</h2><p dir="ltr">With the ever-increasing demand for more sophisticated automation, the role of timers and counters continues to evolve. They are now pivotal in scenarios requiring high-speed operations, where traditional mechanical methods may falter due to wear and tear. Their ability to be easily reprogrammed also allows for rapid adjustments in production lines, further enhancing their utility in dynamic industrial environments. This adaptability is crucial for businesses looking to stay ahead of the competition and respond quickly to changes in production demands or process requirements.</p><p dir="ltr">Optimising the use of timers and counters in PLC programming is crucial for maximising the efficiency of industrial automation systems. Businesses may find they can achieve higher levels of productivity through better control over their automation processes while simultaneously reducing costs. By understanding and implementing these powerful software-based tools effectively, it's possible to boost the performance of automated systems while at the same time enhancing overall reliability.</p><p dir="ltr">Timers and counters are indispensable tools in PLC programming. When used effectively, they can transform automation processes, making them more efficient, reliable, and tailored to your needs.</p>

Programmable Logic Controllers (PLCs) enable precise control over various tasks involved in industrial automation processes. Among the many functionalities that PLCs offer, timers and counters are critical tools for automating tasks, working to enhance automation efficiency and boosting accuracy.

How To Use Timers And Counters In PLC Programming

<p id="isPasted">The manufacturing industry is undergoing a profound transformation, driven by the convergence of advanced technologies, the complexities of globalization, and increasing demands for sustainable practices.&nbsp;</p><p>Our latest report, <strong>Building the Factory of Tomorrow</strong>, offers an in-depth analysis of the core forces shaping modern industrial production, from the accelerated pace of technological innovation to the integration of human-robot collaboration in next-generation factories.</p><p><strong>Download this detailed report to explore:</strong></p><ul><li>Cutting-edge advancements in AI, Quantum Computing, and Hyper Automation that are impacting manufacturing processes.</li><li>The impact of globalized supply chains and virtual collaboration tools in enabling seamless cross-border operations.</li><li>The shift toward sustainable production models, emphasizing circular value chains and carbon-neutral practices.</li></ul><p>This report provides valuable technical insights for engineers, industry leaders, and decision-makers seeking to leverage the latest innovations and strategic trends to enhance operational efficiency and remain competitive in a rapidly changing landscape.</p><p><strong id="isPasted">Get your free copy now and start building the factory of the future!</strong></p><p><strong id="isPasted"><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1731578657635-5+Rising+Trends+for+AI+Adoption+in+Manufacturing+%282%29.png" style="width: 100%px;" class="fr-fic fr-dib"></strong><br></p><p><span contenteditable="false" draggable="true" class="fr-video fr-deletable fr-fvc fr-dvb fr-draggable"><iframe src="https://c8056756.sibforms.com/serve/MUIFAGtJDRT2YzFcpq629oOHw2oaLvMtaANc0thxEmj-jZtcszPo6-V2ybZ9p8YLd8qlwqspeqopQuwXU8t5TQoUlrKHzyXL8qj_sWwztSoB3VkjbO_xHUQ15y8FMRGxf8qlTZP2ASdQ67rUNvQYP54bXn-PtIoFv6uC0aZt1MGnIUvofnASSIbrIMlTs3ps5U_sw9CNOuNuVh43" frameborder="0" scrolling="auto" allowfullscreen="" style="display: block; margin-left: auto; margin-right: auto; max-width: 100%; width: 540px; height: 400px;" class="fr-draggable" data-lf-form-tracking-inspected-kn9eq4roawkarlvp="true" data-lf-yt-playback-inspected-kn9eq4roawkarlvp="true" data-lf-vimeo-playback-inspected-kn9eq4roawkarlvp="true"><span class="fr-mk" style="display: none;">&nbsp;</span><span class="fr-mk" style="display: none;">&nbsp;</span><span class="fr-mk" style="display: none;">&nbsp;</span><span class="fr-mk" style="display: none;">&nbsp;</span></iframe></span></p><hr><h2>Report Foreward</h2><p dir="ltr" id="isPasted">In the heart of our rapidly evolving world, industrial factories and buildings stand as symbols of human progress. Yet, they also represent a significant environmental challenge. Accounting for approximately 50% of the world’s energy consumption<sup>1</sup>, these structures are at the centre of our global energy dilemma.</p><p dir="ltr">While industrialization has been a strong force for good, the current industrial model is failing our planet. With 80% of the energy supply provided by fossil fuels, of which 30% of emissions are caused in industrials<sup>2</sup> the quest for a net-zero future is not just a goal—it’s an imperative. This journey necessitates a comprehensive reevaluation, reimagination, and reinvention of operational methods.</p><p dir="ltr">Automation technology, with its potential to transform the industrial landscape, has an important role to play in a more sustainable future. By digitizing, connecting, and interpreting data from what has widely become known as the Intelligent Edge, we can access insights that were previously beyond our reach. These insights have the power to unlock unprecedented levels of energy efficiency and productivity enhancements, forming the foundation upon which sustainable manufacturing capabilities can be built.</p><p dir="ltr">The Factory of Tomorrow will call for a digital transformation requiring manufacturers to re-engineer their systems for efficiency as they enable more data-driven decisions while also bridging the gap between their operation technology (OT) and their information technology (IT) networks. It is no longer about optimizing siloed products and processes in a linear way, it is about full system optimization. By merging digitalization and automation, operations transform to be data-focused, iterative, and circular. Data illuminates every phase, making it transparent and flexible, allowing for quick responses with complete system awareness. Therefore, even in unpredictable scenarios, one can make swift and knowledgeable decisions, enhancing processes across the entire system.</p><p dir="ltr">While presently only about 20% of shopfloor data is being utilized<sup>3</sup>, this needs to increase so that manufacturers can fully leverage the associated data insights. By collecting more data from the manufacturing processes, the insights obtained can contribute to improved efficiency, system uptime, and production yield. This necessitates an increasing number of sensors to collect this data within the manufacturing landscape. These sensors will demand flexible and dynamic connectivity, coupled with integrated intelligence to realize smart edge sensing capabilities. Making decisions at the edge reduces the volume of data that requires transferring back to the control room. This allows for faster insights, improved bandwidth utilization along with reducing unnecessary energy usage. This sensorization of the factory floor also enables factories of the future to adapt to a more flexible manufacturing environment to meet consumer personalization demands down to batch sizes of one.</p><p dir="ltr">At Analog Devices, Inc. (ADI), we identify three core pillars of the Digital Factory where our domain expertise, technology, and system-level solutions play a central role in unlocking the future of automation - Connect, Control, and Interpret. In the context of highly adaptable and dynamic digital factories, the connection of sensor data using industrial Ethernet and IO-Link® connectivity technology facilitates the integration of the OT and the IT layer. The control of flexible IO modules, coupled with precision motion control and advanced real-time aware robotics capabilities, empowers the digital factory to adjust to any demands while minimizing unnecessary energy consumption. Lastly, the Interpret aspect enables the future factory to enhance manufacturing yield through sophisticated asset health monitoring and actionable insights from sensors at the edge. Data will serve as a vital component within the smart factory, and in collaboration with ADI, we can assist in connecting, controlling, and interpreting this data to drive toward a better future.</p><p dir="ltr">This industrial report provides an overview of the key elements of the factories of tomorrow, highlighting the holistic approach required to the multifaceted endeavour of designing for automation. It starts by presenting a blueprint encompassing both technological and non-technological elements, followed by an exploration of key enabling technologies such as cloud/edge computing, networking, and AI. Both greenfield and brownfield deployments are considered as well as a detailed description of cyber-security-related considerations and challenges. It concludes with a summary of the main elements making up the future factory while likening the transition to the factories of the future as a marathon rather than a sprint, with the transformation taking place in a gradual, staged approach versus all at once.</p><p dir="ltr">As you delve into the pages that follow, I invite you to join us on this exciting journey towards a more sustainable, energy-efficient world. Let’s tap into the capabilities of automation technology and collectively shape the Factory of Tomorrow.</p><p id="isPasted"><strong>Fiona Treacy</strong></p><p>Managing Director, Industrial Automation</p><p>Analog Devices, Inc.<br><br></p><p><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1731578770498-3+%283%29.png" style="width: 100%px;" class="fr-fic fr-dib"></p><p><span contenteditable="false" draggable="true" class="fr-video fr-deletable fr-fvc fr-dvb fr-draggable"><iframe width="540" height="305" src="https://c8056756.sibforms.com/serve/MUIFAGtJDRT2YzFcpq629oOHw2oaLvMtaANc0thxEmj-jZtcszPo6-V2ybZ9p8YLd8qlwqspeqopQuwXU8t5TQoUlrKHzyXL8qj_sWwztSoB3VkjbO_xHUQ15y8FMRGxf8qlTZP2ASdQ67rUNvQYP54bXn-PtIoFv6uC0aZt1MGnIUvofnASSIbrIMlTs3ps5U_sw9CNOuNuVh43" frameborder="0" scrolling="auto" allowfullscreen="" style="display: block;margin-left: auto;margin-right: auto;max-width: 100%;" class="fr-draggable" data-lf-form-tracking-inspected-kn9eq4roawkarlvp="true" data-lf-yt-playback-inspected-kn9eq4roawkarlvp="true" data-lf-vimeo-playback-inspected-kn9eq4roawkarlvp="true"><span class="fr-mk" style="display: none;">&nbsp;</span><span class="fr-mk" style="display: none;">&nbsp;</span><span class="fr-mk" style="display: none;">&nbsp;</span></iframe></span></p><h3 dir="ltr">Foreward references:</h3><ol><li dir="ltr"><p dir="ltr"><a href="https://www.eia.gov/energyexplained/use-of-energy/">Use of energy explained - U.S. Energy Information Administration (EIA)</a></p></li><li dir="ltr"><p dir="ltr"><a href="https://www.eesi.org/topics/fossil-fuels/description#:~:text=Fossil%20fuels%E2%80%94including%20coal%2C%20oil%2C%20and%20natural%20gas%E2%80%94have%20been,supply%20about%2080%20percent%20of%20the%20world%E2%80%99s%20energy.">Fossil Fuels | EESI</a></p></li><li dir="ltr"><p dir="ltr"><a href="https://drivesncontrols.com/news/fullstory.php/aid/7309/Gateway_gives_access_to_80_25_of_OT_data_that_is_usually_lost.html">Drives and Controls Magazine (drivesncontrols.com)</a></p></li></ol>

<p id="isPasted">Our latest report, <strong>Building the Factory of Tomorrow</strong>, offers an in-depth analysis of the core forces shaping modern industrial production, from the accelerated pace of technological innovation to the integration of human-robot collaboration in next-generation factories.</p><p><strong>Download this detailed report to explore:</strong></p><ul><li>Cutting-edge advancements in AI, Quantum Computing, and Hyper Automation that are impacting manufacturing processes.</li><li>The impact of globalized supply chains and virtual collaboration tools in enabling seamless cross-border operations.</li><li>The shift toward sustainable production models, emphasizing circular value chains and carbon-neutral practices.</li></ul><p>This report provides valuable technical insights for engineers, industry leaders, and decision-makers seeking to leverage the latest innovations and strategic trends to enhance operational efficiency and remain competitive in a rapidly changing landscape.</p><p><strong>Get your free copy now and start building the factory of the future!</strong></p><p><strong><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1731667139731-5+Rising+Trends+for+AI+Adoption+in+Manufacturing+%282%29.png" style="width: 100%px;" class="fr-fic fr-dib"></strong><br></p><p><span contenteditable="false" draggable="true" class="fr-video fr-deletable fr-fvc fr-dvb fr-draggable"><iframe width="540" height="305" src="https://c8056756.sibforms.com/serve/MUIFAGtJDRT2YzFcpq629oOHw2oaLvMtaANc0thxEmj-jZtcszPo6-V2ybZ9p8YLd8qlwqspeqopQuwXU8t5TQoUlrKHzyXL8qj_sWwztSoB3VkjbO_xHUQ15y8FMRGxf8qlTZP2ASdQ67rUNvQYP54bXn-PtIoFv6uC0aZt1MGnIUvofnASSIbrIMlTs3ps5U_sw9CNOuNuVh43" frameborder="0" scrolling="auto" allowfullscreen="" style="display: block;margin-left: auto;margin-right: auto;max-width: 100%;" class="fr-draggable" data-lf-form-tracking-inspected-kn9eq4roawkarlvp="true" data-lf-yt-playback-inspected-kn9eq4roawkarlvp="true" data-lf-vimeo-playback-inspected-kn9eq4roawkarlvp="true"><span class="fr-mk" style="display: none;">&nbsp;</span><span class="fr-mk" style="display: none;">&nbsp;</span></iframe></span></p><p id="isPasted"><br></p><h2>Report Foreward</h2><p dir="ltr" id="isPasted">In the heart of our rapidly evolving world, industrial factories and buildings stand as symbols of human progress. Yet, they also represent a significant environmental challenge. Accounting for approximately 50% of the world’s energy consumption<sup>1</sup>, these structures are at the centre of our global energy dilemma.</p><p dir="ltr">While industrialization has been a strong force for good, the current industrial model is failing our planet. With 80% of the energy supply provided by fossil fuels, of which 30% of emissions are caused in industrials<sup>2</sup> the quest for a net-zero future is not just a goal—it’s an imperative. This journey necessitates a comprehensive reevaluation, reimagination, and reinvention of operational methods.</p><p dir="ltr">Automation technology, with its potential to transform the industrial landscape, has an important role to play in a more sustainable future. By digitizing, connecting, and interpreting data from what has widely become known as the Intelligent Edge, we can access insights that were previously beyond our reach. These insights have the power to unlock unprecedented levels of energy efficiency and productivity enhancements, forming the foundation upon which sustainable manufacturing capabilities can be built.</p><p dir="ltr">The Factory of Tomorrow will call for a digital transformation requiring manufacturers to re-engineer their systems for efficiency as they enable more data-driven decisions while also bridging the gap between their operation technology (OT) and their information technology (IT) networks. It is no longer about optimizing siloed products and processes in a linear way, it is about full system optimization. By merging digitalization and automation, operations transform to be data-focused, iterative, and circular. Data illuminates every phase, making it transparent and flexible, allowing for quick responses with complete system awareness. Therefore, even in unpredictable scenarios, one can make swift and knowledgeable decisions, enhancing processes across the entire system.</p><p dir="ltr">While presently only about 20% of shopfloor data is being utilized<sup>3</sup>, this needs to increase so that manufacturers can fully leverage the associated data insights. By collecting more data from the manufacturing processes, the insights obtained can contribute to improved efficiency, system uptime, and production yield. This necessitates an increasing number of sensors to collect this data within the manufacturing landscape. These sensors will demand flexible and dynamic connectivity, coupled with integrated intelligence to realize smart edge sensing capabilities. Making decisions at the edge reduces the volume of data that requires transferring back to the control room. This allows for faster insights, improved bandwidth utilization along with reducing unnecessary energy usage. This sensorization of the factory floor also enables factories of the future to adapt to a more flexible manufacturing environment to meet consumer personalization demands down to batch sizes of one.</p><p dir="ltr">At <a href="https://www.analog.com/">Analog Devices, Inc. (ADI)</a>, we identify three core pillars of the Digital Factory where our domain expertise, technology, and system-level solutions play a central role in unlocking the future of automation - Connect, Control, and Interpret. In the context of highly adaptable and dynamic digital factories, the connection of sensor data using industrial Ethernet and IO-Link® connectivity technology facilitates the integration of the OT and the IT layer. The control of flexible IO modules, coupled with precision motion control and advanced real-time aware robotics capabilities, empowers the digital factory to adjust to any demands while minimizing unnecessary energy consumption. Lastly, the Interpret aspect enables the future factory to enhance manufacturing yield through sophisticated asset health monitoring and actionable insights from sensors at the edge. Data will serve as a vital component within the smart factory, and in collaboration with ADI, we can assist in connecting, controlling, and interpreting this data to drive toward a better future.</p><p dir="ltr">This industrial report provides an overview of the key elements of the factories of tomorrow, highlighting the holistic approach required to the multifaceted endeavour of designing for automation. It starts by presenting a blueprint encompassing both technological and non-technological elements, followed by an exploration of key enabling technologies such as cloud/edge computing, networking, and AI. Both greenfield and brownfield deployments are considered as well as a detailed description of cyber-security-related considerations and challenges. It concludes with a summary of the main elements making up the future factory while likening the transition to the factories of the future as a marathon rather than a sprint, with the transformation taking place in a gradual, staged approach versus all at once.</p><p dir="ltr">As you delve into the pages that follow, I invite you to join us on this exciting journey towards a more sustainable, energy-efficient world. Let’s tap into the capabilities of automation technology and collectively shape the Factory of Tomorrow.</p><p id="isPasted"><strong>Fiona Treacy</strong></p><p>Managing Director, Industrial Automation</p><p>Analog Devices, Inc.<br><br></p><p><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1731578770498-3+%283%29.png" style="width: 100%px;" class="fr-fic fr-dib"></p><p><span contenteditable="false" draggable="true" class="fr-video fr-deletable fr-fvc fr-dvb fr-draggable"><iframe width="540" height="305" src="https://c8056756.sibforms.com/serve/MUIFAGtJDRT2YzFcpq629oOHw2oaLvMtaANc0thxEmj-jZtcszPo6-V2ybZ9p8YLd8qlwqspeqopQuwXU8t5TQoUlrKHzyXL8qj_sWwztSoB3VkjbO_xHUQ15y8FMRGxf8qlTZP2ASdQ67rUNvQYP54bXn-PtIoFv6uC0aZt1MGnIUvofnASSIbrIMlTs3ps5U_sw9CNOuNuVh43" frameborder="0" scrolling="auto" allowfullscreen="" style="display: block;margin-left: auto;margin-right: auto;max-width: 100%;" class="fr-draggable" data-lf-form-tracking-inspected-kn9eq4roawkarlvp="true" data-lf-yt-playback-inspected-kn9eq4roawkarlvp="true" data-lf-vimeo-playback-inspected-kn9eq4roawkarlvp="true" data-gtm-yt-inspected-24="true"><span class="fr-mk" style="display: none;">&nbsp;</span><span class="fr-mk" style="display: none;">&nbsp;</span><span class="fr-mk" style="display: none;">&nbsp;</span><span class="fr-mk" style="display: none;">&nbsp;</span><span class="fr-mk" style="display: none;">&nbsp;</span><span class="fr-mk" style="display: none;">&nbsp;</span></iframe></span></p><h3 dir="ltr">Contributors</h3><p>John Soldatos, Editor-in-Chief</p><p>Samir Jaber, Co-author</p><p>David Pike, Co-author</p><p>Ravi Rao, Co-author</p><p>Jake Hertz, Co-author</p><h3 dir="ltr">Acknowledgements</h3><p>We would like to thank Simon Duggleby from Mouser for his patience and energy throughout this project, as well as thanks to Mark Patrick at Mouser for his valuable insights. We extend our most profound admiration and appreciation to Udi Goldstein for his exceptional design work. Ahead of What’s Possible is a trademark of Analog Devices.<br><br>Foreward references:</p><ol><li dir="ltr"><p dir="ltr"><a href="https://www.eia.gov/energyexplained/use-of-energy/">Use of energy explained - U.S. Energy Information Administration (EIA)</a></p></li><li dir="ltr"><p dir="ltr"><a href="https://www.eesi.org/topics/fossil-fuels/description#:~:text=Fossil%20fuels%E2%80%94including%20coal%2C%20oil%2C%20and%20natural%20gas%E2%80%94have%20been,supply%20about%2080%20percent%20of%20the%20world%E2%80%99s%20energy.">Fossil Fuels | EESI</a></p></li><li dir="ltr"><p dir="ltr"><a href="https://drivesncontrols.com/news/fullstory.php/aid/7309/Gateway_gives_access_to_80_25_of_OT_data_that_is_usually_lost.html">Drives and Controls Magazine (drivesncontrols.com)</a></p></li></ol>

Introduction

The Blueprint for a Modern Smart Factory

Technology Enablers of Manufacturing Automation and Future Factories 

Applications of the Factory of the Future 

The Human Factor: Trustworthy Technologies and Workforce Upskilling 

Cybersecurity and Regulatory Compliance in Manufacturing Automation

Measuring ROI and Sustainability

<p dir="ltr" id="isPasted">For over a decade, manufacturing enterprises have been heavily investing in the digital transformation of their production operations. These investments are driven by three megatrends of our era, including unprecedented technology acceleration, climate change, and the need to operate in a globalized environment. Earlier sections have attempted to picture the Factory of the future and the ways it holds the promise to improve production quality, time and cost. The Factory of the Future will employ cutting-edge digital technologies, such as cloud/edge computing, Big Data, &nbsp;Artificial Intelligence, additive manufacturing, the Industrial Internet of Things, as well as 5G/6G networks. &nbsp;These technologies will lead to increased automation and significant improvements in a wide range of production functions, such as production scheduling, asset maintenance, and quality control, which is fully in line with the vision of the fourth industrial revolution (Industry 4.0).</p><p dir="ltr">Nevertheless, any improvements in the automation and cost-efficiency of production functions must be also trustworthy and human-centric. Recent experiences from Industry 4.0 pilots reveal that manufacturing enterprises won’t be willing to adopt AI-based cyber-physical production systems unless they understand and trust their operation. In this direction, there is a surge of interest in technologies (e.g., explainable AI (XAI), human-robot collaboration, cybersecurity) and practices that boost the trustworthiness of digital manufacturing functionalities. Except for being human-centered, digital manufacturing operations must also strive to improve environmental performance and sustainability in an effort to address and mitigate climate change challenges. The shift of Industry 4.0 operations towards a human-centric and more sustainable direction is sometimes characterized as Industry 5.0 manufacturing, which is seen as the next evolutionary step to digital manufacturing.</p><p dir="ltr">The Factory of the Future must therefore align with the requirements and characteristics of Industry 4.0 and Industry 5.0 applications. This asks for the deployment of a host of digital technologies, as well as their integration in value-added applications inside the factory and across the manufacturing value chain. The deployment of Industry 4.0/5.0 technologies requires significant changes in the physical elements of the factories, which will include cyber-physical production systems such as industrial robots, cyber-physical systems, flexible production lines, and a variety of IoT devices. It also requires a radically new workplace design, which shall be able to accommodate human-centred manufacturing systems. &nbsp;Furthermore, the development and deployment of Future Factories requires a radical rethinking and reengineering of production processes towards a data-driven and more automated dimension. The latter rethinking is expected to reduce human involvement in low-level laborious processes while intensifying the human role as coordinator and supervisor of the digital operations of automated manufacturing systems. This will lead to considerable changes in positions and roles inside the manufacturing enterprises.</p><p dir="ltr">To remain competitive and to support novel customized production Manufacturing enterprises have no other option than to ride the wave of Industry 4.0/Industry 5.0 production operations by transforming their factories and their manufacturing operations. In this direction, they must invest in technology and in a wide range of complementary assets such as novel production models, new manufacturing processes, as well as employees’ training. The design and deployment of novel production processes is a key prerequisite for using cutting-edge technologies to reduce error-prone processes and achieve cost-effective automation. At the same time, the upskilling and reskilling of manufacturing workers is indispensable for engaging the workforce in new roles. Most importantly, manufacturers must allocate effort to realise a cultural shift from conventional production operations and models (e.g., inflexible production lines, made-to-stock production models) to the next generation of data-driven, AI-enabled models (e.g., flexible production lines, mass customization).&nbsp;</p><p dir="ltr">The transition to the factories of the future is a marathon rather than a sprint race. Therefore, manufacturing enterprises must develop an Industry 4.0/Industry 5.0 strategy and develop well-structured pathways for the transformation of their operations with clear and tangible milestones. In most cases, manufacturers will have to ensure a smooth transition from their existing factories and production operations to the factory of the future. The pathway for this transformation must include a gradual, staged deployment of digital technologies, including digital enablement of conventional production systems that rely on Operational Technology (OT). As already outlined, technology upgrades and use case deployment must be accompanied by investments in employee upskilling, novel processes, and regulatory compliance. Moreover, these investments must have strong support from the senior management of the manufacturing enterprise, as the transition to the factory of the future will entail significant changes in business processes and employees’ roles and responsibilities. To boost the commitment of the senior management, it is essential to continually quantify and prove the benefits of the transition to the factory of the future. In this direction, the presented guidelines for calculating ROI and S-ROI can be leveraged.</p><p dir="ltr">While most of the future factories will be a result of brownfield deployments, greenfield deployments are also possible. Greenfield deployments require less effort for reengineering and transforming legacy systems and operations. This provides more versatility for building factories that can fully leverage the benefits of cutting-edge digital technologies.&nbsp;</p><p dir="ltr">Both greenfield and brownfield deployments can greatly benefit from testing and experimentation facilities, including pilot production lines. This is because changes in physical processes incur significant failure risks while providing very limited room for “trial and error” processes. Pilot production lines and testbeds can therefore contribute to reducing deployment risks.</p><p dir="ltr">The vision of the future factory is fantastic, yet very challenging. Therefore, manufacturers must carefully plan their transformation and transition journey. We hope that the present guide can provide valuable insights for starting this journey on the right foot.</p><p dir="ltr">Download the full report now.&nbsp;</p><p dir="ltr"><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1731674464752-5+Rising+Trends+for+AI+Adoption+in+Manufacturing+%282%29.png" style="width: 100%px;" class="fr-fic fr-dib"></p><p><br></p><p><span contenteditable="false" draggable="true" class="fr-video fr-deletable fr-fvc fr-dvb fr-draggable"><iframe width="540" height="305" src="https://c8056756.sibforms.com/serve/MUIFAGtJDRT2YzFcpq629oOHw2oaLvMtaANc0thxEmj-jZtcszPo6-V2ybZ9p8YLd8qlwqspeqopQuwXU8t5TQoUlrKHzyXL8qj_sWwztSoB3VkjbO_xHUQ15y8FMRGxf8qlTZP2ASdQ67rUNvQYP54bXn-PtIoFv6uC0aZt1MGnIUvofnASSIbrIMlTs3ps5U_sw9CNOuNuVh43" frameborder="0" scrolling="auto" allowfullscreen="" style="display: block;margin-left: auto;margin-right: auto;max-width: 100%;" class="fr-draggable" data-lf-form-tracking-inspected-kn9eq4roawkarlvp="true" data-lf-yt-playback-inspected-kn9eq4roawkarlvp="true" data-lf-vimeo-playback-inspected-kn9eq4roawkarlvp="true"></iframe></span><br></p>

Report Conclusion

A Comprehensive Guide to Manufacturing Automation

Building the Factory of Tomorrow

Rowse-Fri Jun 30 2023 23:59:59 GMT+0200 (Central European Summer Time)

Rowse-Fri Jun 30 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

Rowse-Mon Jul 31 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

Rowse-Thu Aug 31 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

Rowse-Thu Aug 31 2023 23:59:59 GMT+0200 (Central European Summer Time)

Rowse-Tue Sep 05 2023 10:53:07 GMT+0300 (Eastern European Summer Time)

Rowse-Sat Sep 30 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

Rowse-Thu Oct 05 2023 18:51:53 GMT+0300 (Eastern European Summer Time)

Rowse-Tue Oct 31 2023 23:59:59 GMT+0200 (Eastern European Standard Time)

Festo Corporation-Fri Jun 30 2023 23:59:59 GMT+0200 (Central European Summer Time)

Festo Corporation-Mon Jul 31 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

Festo Corporation-Thu Aug 31 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

Festo Corporation-Thu Aug 31 2023 23:59:59 GMT+0200 (Central European Summer Time)

Festo Corporation-Sat Sep 30 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

Photoneo-Fri Jun 30 2023 23:59:59 GMT+0200 (Central European Summer Time)

Photoneo-Mon Jul 31 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

Photoneo-Thu Aug 31 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

Photoneo-Thu Aug 31 2023 23:59:59 GMT+0200 (Central European Summer Time)

Photoneo-Sat Sep 30 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

Photoneo-Wed Sep 20 2023 08:53:41 GMT-0400 (Eastern Daylight Time)

Photoneo-Wed Sep 20 2023 08:54:57 GMT-0400 (Eastern Daylight Time)

Photoneo-Wed Sep 20 2023 08:55:20 GMT-0400 (Eastern Daylight Time)

Photoneo-Wed Sep 20 2023 09:08:47 GMT-0400 (Eastern Daylight Time)

Photoneo-Tue Oct 31 2023 23:59:59 GMT+0200 (Eastern European Standard Time)

Photoneo-Mon Oct 30 2023 08:42:19 GMT-0400 (Eastern Daylight Time)

READY Robotics-Fri Jun 30 2023 23:59:59 GMT+0200 (Central European Summer Time)

READY Robotics-Mon Jul 31 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

READY Robotics-Thu Aug 31 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

READY Robotics-Thu Aug 31 2023 23:59:59 GMT+0200 (Central European Summer Time)

READY Robotics-Sat Sep 30 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

Pickit 3D-Fri Jun 30 2023 23:59:59 GMT+0200 (Central European Summer Time)

Pickit 3D-Mon Jul 31 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

Pickit 3D-Thu Aug 31 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

Pickit 3D-Thu Aug 31 2023 23:59:59 GMT+0200 (Central European Summer Time)

Pickit 3D-Sat Sep 30 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

Visio Nerf-Fri Jun 30 2023 23:59:59 GMT+0200 (Central European Summer Time)

Visio Nerf-Mon Jul 31 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

Visio Nerf-Thu Aug 31 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

Visio Nerf-Thu Aug 31 2023 23:59:59 GMT+0200 (Central European Summer Time)

Visio Nerf-Sat Sep 30 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

Addcomposites-Fri Jun 30 2023 23:59:59 GMT+0200 (Central European Summer Time)

Addcomposites-Mon Jul 31 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

Addcomposites-Thu Aug 31 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

Addcomposites-Thu Aug 31 2023 23:59:59 GMT+0200 (Central European Summer Time)

Addcomposites-Sat Sep 30 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

Avestec Technologies Inc.-Fri Jun 30 2023 23:59:59 GMT+0200 (Central European Summer Time)

Avestec Technologies Inc.-Mon Jul 31 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

Avestec Technologies Inc.-Thu Aug 31 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

Avestec Technologies Inc.-Thu Aug 31 2023 23:59:59 GMT+0200 (Central European Summer Time)

Avestec Technologies Inc.-Sat Sep 30 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

Schneider Electric Exchange-Fri Jun 30 2023 23:59:59 GMT+0200 (Central European Summer Time)

Schneider Electric Exchange-Mon Jul 31 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

Schneider Electric Exchange-Thu Aug 31 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

Schneider Electric Exchange-Thu Aug 31 2023 23:59:59 GMT+0200 (Central European Summer Time)

Schneider Electric Exchange-Sat Sep 30 2023 23:59:59 GMT+0300 (Eastern European Summer Time)

automation

automation

Profiles