<h2 id="isPasted">Electroforming technology overview</h2>Electroforming is a manufacturing process for the production of high-precision metal components. With precision down to 1 micron, this additive manufacturing process enables the production of metal components with complex designs and unmatched accuracy.&nbsp;Veco, the industry leader in&nbsp;Electroforming technology, was the first to use cutting-edge Laser Direct Imaging (LDI) technology in the production of very precise metal parts. With the help of LDI &nbsp;and our industry-leading&nbsp;Advanced Lithographic Electroforming&nbsp;technology, we have been able to further push the boundaries of the industry, giving our customers higher-quality, more affordable, and faster-turnaround high-precision metal components.In addition to its precision and design flexibility, Electroforming technology enables the creation of complex features and 3D structures through multi-layer deposition. With&nbsp;<a href="https://www.vecoprecision.com/electroforming/electroforming-process/" rel="noopener" target="_blank">Electroforming process</a>, additional layers can be&nbsp;“grown”&nbsp;in specific directions, resulting in complex 3D or 2.5D geometries. This capacity creates new opportunities for delicate product design and is especially useful for semiconductor applications that need for the reinforcement of thin parts or delicate structures.<h2>Electroforming for Semiconductor industry</h2>In contrast to conventional machining techniques such as milling, etching, and EDM, Electroforming provides greater capabilities for producing micro-scale features with exceptional accuracy. With Electroforming technology, complex designs with delicate features which traditional machining finds challenging can be easily transformed into high-quality components. Additionally, the approach produces a lot less waste and is more economical from rapid prototyping to large-scale manufacturing. Compared to other high-precision processes such as silicon MEMS, Electroforming offers a wide variety of materials such as nickel, copper, gold, silver, and other alloys (<a href="https://www.vecoprecision.com/electroforming/materials-used-in-electroforming/" rel="noopener" target="_blank">learn more about material possibilities with Electroforming</a>). Electroformed metals also provide mechanical functionalities that are difficult or impossible to achieve with silicon MEMS. For example, metals used in Electroforming are more ductile and elastic than silicon, which is crucial for Semiconductor applications like contact probes, micro-springs, and flexures.Electroforming technology is a crucial production technique in the semiconductor sector, providing benefits in terms of accuracy, cost-effectiveness, and technical capability. The technology's ability to produce complex, precise components makes it a key enabler for semiconductor manufacturing and next-generation research and design.&nbsp; applications in the Semiconductor industry benefiting from Electroforming technology Semiconductor testing and inspection equipment benefit greatly from Electroforming technology. Take&nbsp;<a href="https://www.vecoprecision.com/products/mems-probes/" rel="noopener" target="_blank">MEMS probe</a> as an example, MEMS probes are used to evaluate the performance of electrical devices during the front-end fabrication and wafer testing. Electroforming enables the creation of high-quality MEMS probes with complex requirements. Electroformed vertical probes can provide a highly stable contact resistance as well as outstanding mechanical and electrical properties.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1734081420007-1734081420007.png" width="717" height="319" alt="wafer-probes-1" srcset="https://insights.vecoprecision.com/hs-fs/hubfs/wafer-probes-1.webp?width=359&amp;height=160&amp;name=wafer-probes-1.webp 359w, https://insights.vecoprecision.com/hs-fs/hubfs/wafer-probes-1.webp?width=717&amp;height=319&amp;name=wafer-probes-1.webp 717w, https://insights.vecoprecision.com/hs-fs/hubfs/wafer-probes-1.webp?width=1076&amp;height=479&amp;name=wafer-probes-1.webp 1076w, https://insights.vecoprecision.com/hs-fs/hubfs/wafer-probes-1.webp?width=1434&amp;height=638&amp;name=wafer-probes-1.webp 1434w, https://insights.vecoprecision.com/hs-fs/hubfs/wafer-probes-1.webp?width=1793&amp;height=798&amp;name=wafer-probes-1.webp 1793w, https://insights.vecoprecision.com/hs-fs/hubfs/wafer-probes-1.webp?width=2151&amp;height=957&amp;name=wafer-probes-1.webp 2151w" sizes="(max-width: 717px) 100vw, 717px" class="fr-fic fr-dii">Another critical application of Electroforming in the semiconductor industry is the<a href="https://www.vecoprecision.com/products/test-socket-pins/" rel="noopener" target="_blank">&nbsp;test socket pin</a>. These pins serve as the link between the Device under test (DUT) and the testing equipment, where high precision and durability is a must. For a high-performance test socket, the contactors, the pins in the socket, play a very important role in transferring the signal between the device under test (DUT) and the system with the least amount of signal attenuation or degradation. Electroformed test socket pins provide enhanced mechanical and electrical stability, which leads to longer lifespans and better performance. Additionally, different types of test sockets are needed for different testing processes with specialized electrical and mechanical parameters. Design flexibility of Electroforming technology allows for high level of customization and co-development for engineers to tailor to specific testing needs.In semiconductor process equipment, Electroforming technology is also employed to create high-precision parts such as gas distribution plates for deposition systems. These components require precise hole patterns and uniform gas flow characteristics to ensure optimal process performance. The accurate dimensional control of Electroforming makes it an ideal choice. As semiconductor devices continue evolving and downsizing, the use of Electroforming in the production and innovation of vital components is anticipated to increase.&nbsp;<h2>Co-developing with Veco</h2>When it comes to “tailor-made” solutions for semiconductor applications, Veco's expertise in Electroforming technology and collaborative&nbsp;co-development&nbsp;approach make&nbsp;us&nbsp;the&nbsp;partner&nbsp;of industry leaders.&nbsp;Our&nbsp;application engineering and R&amp;D teams&nbsp;work closely with customers to create next-generation products, combining&nbsp;our&nbsp;knowledge and experience to design, prototype, and scale up to industrial production. Veco's Electroforming technology allows for highly flexible, efficient, and economical development, enabling the creation of several variations of a component in a single run. This experimental design approach is particularly valuable for customers in the design and development phase, as it allows them to compare and test different iterations of a part without incurring significant time and cost. By working with Veco, semiconductor manufacturers can leverage&nbsp;our&nbsp;expertise in precision&nbsp;engineering&nbsp;to bring innovative solutions to market faster and more efficiently.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1734081420101-1734081420101.png" width="715" height="383" alt="Services - Codevelopment" srcset="https://insights.vecoprecision.com/hs-fs/hubfs/Veco/Images/Services%20-%20Codevelopment.jpg?width=358&amp;height=192&amp;name=Services%20-%20Codevelopment.jpg 358w, https://insights.vecoprecision.com/hs-fs/hubfs/Veco/Images/Services%20-%20Codevelopment.jpg?width=715&amp;height=383&amp;name=Services%20-%20Codevelopment.jpg 715w, https://insights.vecoprecision.com/hs-fs/hubfs/Veco/Images/Services%20-%20Codevelopment.jpg?width=1073&amp;height=575&amp;name=Services%20-%20Codevelopment.jpg 1073w, https://insights.vecoprecision.com/hs-fs/hubfs/Veco/Images/Services%20-%20Codevelopment.jpg?width=1430&amp;height=766&amp;name=Services%20-%20Codevelopment.jpg 1430w, https://insights.vecoprecision.com/hs-fs/hubfs/Veco/Images/Services%20-%20Codevelopment.jpg?width=1788&amp;height=958&amp;name=Services%20-%20Codevelopment.jpg 1788w, https://insights.vecoprecision.com/hs-fs/hubfs/Veco/Images/Services%20-%20Codevelopment.jpg?width=2145&amp;height=1149&amp;name=Services%20-%20Codevelopment.jpg 2145w" sizes="(max-width: 715px) 100vw, 715px" class="fr-fic fr-dii">

This blog overviews the Electroforming technology, compares its technical advantages to alternative manufacturing methods, and introduces typical applications in the semiconductor industry.

Electroforming for Semiconductor: enabling next-generation innovation through ultimate precision

The 23rd edition of the Precision Fair, held at Brabanthallen in 's-Hertogenbosch, has once again positioned itself as the pinnacle event for the high and ultra-precision technology sectors. This year,&nbsp;375 exhibitors&nbsp;and experts from international companies, research institutions, and academia gathered to push the boundaries of precision engineering. The event was enriched with 50 inspirational sessions delivered by industry leaders and innovators, encompassing a diverse range of topics from mechatronic systems to micro processing and motion.The fair not only facilitated a networking arena for professionals but also hosted the prestigious DSPE awards, celebrating significant achievements in the field. Additionally, this year marked the introduction of the International Precision Conference, further highlighting the event’s dedication to fostering global collaboration in pursuing technological advancements.By bringing together the best of industry and academia, the Precision Fair continues to be a critical hub for sharing knowledge and shaping the future of precision technology.Wevolver attended the fair and spoke with a few of the innovative exhibitors.&nbsp;<h2 dir="ltr">Hexagon: Enhancing Engineering Processes&nbsp;</h2>At the Precision Fair, Hexagon showcased its comprehensive approach to streamlining product development and manufacturing processes with advanced hardware and software solutions. Faruk Pehlivan, representing Hexagon, extended an invitation to their upcoming event,<a href="https://events.hexagon.com/Hexagon_LIVE_Eindhoven">&nbsp;Hexagon LIVE Eindhoven</a>, highlighting their commitment to technological innovation.Hexagon's solutions facilitate various stages of product development, from CFD analysis to optimise design functionality to G-code preparation for precise manufacturing execution. The standout at the event was their new MarvellScan, an optical scanning device designed for detailed quality checks and reverse engineering. This scanner is distinguished by its autonomous control, flexible movement capabilities, and wireless functionality, making it ideal for ensuring product quality directly against CAD models and enhancing legacy parts through reverse engineering.These innovations underscore Hexagon's leadership in integrating technology that enhances production efficiency and product reliability, setting a high standard for quality assurance in manufacturing.<a href="https://www.wevolver.com/article/harnessing-manufacturing-intelligence-to-enhance-operational-excellence-in-aerospace">Read more about Hexagon here.&nbsp;</a><h2 dir="ltr">Muon Group: Creating microstructures in glass</h2>Muon Group, through its member LouwersHanique, showcased its cutting-edge technology for creating microstructures in glass at the Precision Fair. Their process involves a two-step method using femtosecond laser technology. Initially, the glass is precisely modified by the laser, which changes its internal structure. This modification is followed by wet chemical etching, selectively removing the altered glass to create intricate 3D microstructures.This technique achieves remarkable precision, allowing for features as small as 1 µm, with tolerances and surface smoothness ideal for specialised industrial applications. Muon Group’s process supports various glass materials like fused silica, sapphire, and borosilicate, catering to a wide range of industries requiring high-precision glass components. Their full suite of capabilities includes not only microfabrication but also complementary services such as optical assembly, CNC milling, and cleanroom packaging, underscoring their comprehensive approach to high-tech glass manufacturing.<h2 dir="ltr">Versatile, agile and efficient: Maxon's SCARA Robotics Innovations at the Precision Fair</h2>Maxon showcased its innovative solutions for SCARA robots at the Precision Fair, featuring a holistic approach that optimises robotic motion and design for enhanced efficiency. Representatives Francis De Wilde and Mark van Zutphen introduced a full setup including a driver and a hollow-axis motor which allows for efficient cable management and increased space-saving on production lines. Their specialised programming facilitates dynamic flipping motions between work areas, improving pick-and-place operations. Maxon's focus on compact design and powerful performance optimises the use of space and resources in industrial settings, with future goals aimed at increasing the versatility and speed of robotic arms.&nbsp;<h2 dir="ltr">New era in precise inspection launched by ZEISS</h2>ZEISS launched the O-INSPECT Duo at the Precision Fair, introducing a large-scale measuring machine capable of inspecting items like circuit boards and batteries with optical, tactile, and microscopic methods. This innovation addresses the challenges of measuring large objects without cutting them, offering rapid and precise analysis. The system utilises ZEISS's established metrology and analysis software, and was showcased with demonstrations at the event, underscoring its potential to streamline quality control processes in manufacturing.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1731678709332-ZEISS-lanceert-nieuwe-O-INSPECT.jpg" style="width: 100%px;" class="fr-fic fr-dib"><h2 dir="ltr">Innovative Duo Wins Prestigious Wim van der Hoek Award at Precision Fair</h2>The Wim van der Hoek Award, also known as the Constructors Award, was presented during the 22nd Precision Fair. For the first time, the award was given to a duo, Marc Slob and Youp Verbakel, for their innovative design of a machine for automatic assembly of shovels and spades. Their project, which originated from Avans University of Applied Sciences, excelled in terms of design freedom, cost considerations, and production reliability, earning them this prestigious accolade in mechanical engineering design.For more details, you can visit the<a href="https://www.dspe.nl/awards/wim-van-der-hoek-award/">&nbsp;DSPE website</a>.<h2 dir="ltr" id="isPasted">Liquid hydrogen-powered retrofit aircraft wins Young Talent Award</h2>On the inaugural day of the fair, student teams from the nation's top three technical universities competed in the Young Talent Pitch Award, presenting their innovative projects to a panel. The entries included diverse technologies ranging from autonomous racing cars and electric motors to hydrogen-fueled aircraft, a rover designed for the South Pole, and an actual rocket. The competition, which judged entries based on their technical feasibility, social impact, and creativity, concluded with Team Aero Delft claiming the top spot, followed by DARE - Stratos V from Delft in second place.Aero Delft is pioneering a transformative approach in aviation with its development of a liquid hydrogen-powered retrofit aircraft. The team is committed to advancing hydrogen propulsion technologies, planning a shift from gaseous to liquid hydrogen to drastically reduce aviation emissions. The jury lauded Aero Delft for their project's technical feasibility and innovative approach, highlighting it as a significant stride towards sustainable aviation. Koen Pijnacker's compelling pitch further solidified their standout status in the competition.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1731678583425-54141210051_2ddebb5594_c.jpg" style="width: 100%px;" class="fr-fic fr-dib"><h2 dir="ltr" id="isPasted">Looking Ahead to 2025 and beyond</h2>The fair not only provided a platform for these technological showcases but also set the stage for future collaborations and innovations. Each presentation underscored the industry's focus on enhancing precision and efficiency, driving the boundaries of what's possible in technology and manufacturing.The next edition will take place on 12th&nbsp;and 13th&nbsp;November 2025.&nbsp;For more details on the event and future plans, visit<a href="https://mikrocentrum.nl/en/precision-technology/overview-precision-fair/">&nbsp;Mikrocentrum's Precision Fair</a>.

The 23rd Precision Fair showcased innovations like Hexagon's MarvellScan and Maxon's SCARA robots, with Aero Delft winning the Young Talent Pitch for their hydrogen aircraft.


Precision in Practice: Highlights from the 23rd Precision Fair

As you might recall from <a href="https://cypherrobotics.com/2024/10/17/cypher-robotics-puts-captis-on-the-global-stage-at-gitex-global-2024-in-dubai/?et_fb=1&PageSpeed=off" target="_blank">this post</a>, Cypher Robotics and its <a href="https://indrorobotics.ca/cypher-robotics-announces-captis-a-new-solution-for-industrial-scanning/" target="_blank">Captis</a> cycle-counting/inventory management solution recently attended the huge <a href="https://www.gitex.com/" target="_blank">GITEX GLOBAL 2024</a> event in Dubai. It’s the world’s largest technology and AI exhibition, with some 200,000 attendees. It was a *huge* show.But a lot of the work – and the opportunities – for both Cypher Robotics and InDro Robotics (which incubated Cypher and has a technology agreement with the company) took place away from the show floor. Cypher Robotics CEO and InDro Vice President Peter King spent much of his time in high-level meetings with executives from five of the largest companies in the United Arab Emirates.“These were C-Suite level meetings, where we were able to learn more about what these companies do – and discuss how both InDro and Cypher can offer solutions that could benefit them,” says King.These aren’t companies where you can simply call and ask for a meeting with high-level executives. There needs to be a catalyst to facilitate such discussions.And there was: The Government of Canada; specifically, the Canadian Consulate in Dubai.Below: Cypher Robotics CEO Peter King on the floor at GITEX GLOBAL 2024. Much of his time was spent off the floor, meeting with executives from the largest companies in the UAE<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1729798081995-GITEX-Peter.jpg-2.webp" style="width: 100%px;" class="fr-fic fr-dib" alt="Cypher Robotics Booth at GITEX"><h3 id="isPasted">Trade Mission</h3>Among the many responsibilities of the Federal Government is promoting trade between Canadian firms and international clients. Sometimes, there are large “Team Canada Trade Missions” which are led by a Minister and often covered by media. With these missions, there’s a specific push on the Indo-Pacific region. On other occasions, however, the government pulls together smaller groups with a very specific focus. Months before GITEX GLOBAL 2024 was to take the world stage, planning began for a mission in Dubai that would take place the same week.Government officials identified five Canadian firms in the Canadian high-tech sector it felt might be a fit for the UAE market. InDro Robotics was invited to participate – and was the only company among those five from the robotics sector.“They identified that our solutions could be highlighted in Dubai – not only for trade reasons, but also to help solve some really hard problems,” says Peter King. “We were obviously really pleased to be one of a small handful of technology companies to be on the federal government’s radar.”Canada’s Consul General in Dubai, H.E. Tracy Reynolds, was at the helm of this program and coordinated a series of meetings with “the UAE’s most influential business and technology leaders,” reads a Government of Canada document outlining the program.“Consul General Reynolds will lead a two-day outreach program that will allow selected Trade Commissioner Service (TCS) clients to pitch their products and solutions to Dubai’s conglomerates, which are considered to be major buyers of ICT products and solutions. The meetings will also allow the delegation to learn about the latest technologies being adopted by these organizations,” it adds.<h3> </h3><h3 id="isPasted">Why UAE?</h3>Though historically an oil-driven economy, the United Arab Emirates has diversified greatly in recent years. It has evolved, according to the CIA’s World FactBook, “into a trade-oriented logistics and supply chain leader (with) strong foreign direct investment orientation; building trade and investment ties through partnership agreements…” The UAE Gross Domestic Product is the fourth highest in the Middle East (after Turkey, Saudi Arabia and Israel), with an estimated USD 719.733 billion GDP in 2023.In Dubai, the skyline has been utterly transformed over the past few decades. It’s home to the world’s tallest building, the Burj Khalifa, and other ultra-modern architecture. Known also for its luxury shopping and high-end autos, Dubai has also embraced technology in recent years. In fact, the local police count Tesla Cybertrucks among their fleet.Dubai has never been as dependent on oil as the other six Emirates that comprise the UAE – and Dubai has led the way in the UAE in terms of economic diversification. According to Wikipedia, “Oil production, which once accounted for 50% of Dubai’s gross domestic product, contributes less than 1% today. In 2018, wholesale and retail trade represented 26% of the total GDP; transport and logistics, 12%; banking, insurance activities and capital markets, 10%; manufacturing, 9%; real estate, 7%; construction, 6%; tourism, 5%. The International Herald Tribune described it as ‘centrally-planned free-market capitalism’.”In other words, Dubai – and the wider UAE – are a significant and growing global marketplace.Below: The Dubai Skyline at night. Photo by Ivan Siarbolin – https://www.pexels.com/photo/city-skyline-during-night-time-3787839/, CC0, https://commons.wikimedia.org/w/index.php?curid=95959711<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1729798138316-Dubai_Skylines_at_night_Pexels_3787839-scaled.jpg.webp" style="width: 100%px;" class="fr-fic fr-dib" alt="Dubai Skyline"> <h3 id="isPasted">High-Level Agenda</h3>With that context, it’s clear why the Canadian Consulate in Dubai sees opportunity. Being on the ground, Canadian&nbsp;Consul General&nbsp;Tracy Reynolds,&nbsp;Deputy Consul General Anthony Finch and Trade Commissioner&nbsp;Arun Basandai have an insider’s vantage point into the key economic players in Dubai and the UAE.&nbsp;And so, over the course of two days, they accompanied representatives of the five invited Canadian companies to five different high-level meetings.The first was with one of the largest real estate developers in the entire UAE. Remember the earlier reference to the Burj Khalifa? This company owns it. In addition to real estate, its diverse portfolio includes&nbsp;retail, hospitality, and&nbsp;leisure. The firm’s Executive Director and its Head of Information Technology attended the meeting.We don’t want to get into the details, but it was an excellent discussion – which included how solutions from both InDro Robotics and Cypher Robotics might be useful to that firm.&nbsp;From there, it was off to a massive global investment company that has been a major driver of Dubai’s spectacular growth. It’s involved with 10 sectors,&nbsp;including real estate, hospitality, leisure&nbsp;&amp; entertainment, media, ICT, design, education, retail, manufacturing, and&nbsp;logistics and science. It owns hotels, parks, resorts, a huge arena, multiple large retail outlets – and is also involved in multiple projects to accelerate Dubai into a fully Smart City. There were fruitful discussions there as well.Meeting three was with one of the largest retailers in Dubai and the entire UAE with an emphasis on the fashion and lifestyle industry. On the food and beverage side, it runs multiple name brand franchises throughout the UAE and is the distributor/retailer of major fashion brands. It’s a huge company with a massive rolling inventory across several sectors. As with the previous meetings, all five Canadian technology companies had a chance to discuss their offerings.&nbsp;<h3>And There Was More…</h3>Once again, it was C-suite meetings with the full support of senior Consulate staff. The group met with the CEO and Chief Strategy and Technology Officer (CSTO) of the leading shopping mall, retail and leisure company across the Middle East, Africa and Asia. It owns and operates 27 major shopping malls, multiple hotels, cinemas, etc. and has assets in excess of USD 18 billion and 44,000 employees.The final meeting was with “a multinational retail franchise operator of 70 brands in 20 countries.” Those brands include Starbucks, Chipotle and Cheesecake Factory. The company runs hotels and major retail outlets with names you’d recognize. The company’s Chief Strategy and Digital Officer attended this meeting, and was able to learn about solutions offered by all five Canadian technology companies.“These meetings were a tremendous opportunity to learn not only about what these leading UAE companies do, but also explore some of the challenges they face with operations at that scale,” says King. “There was significant interest in solutions from both InDro and Cypher – and I’m confident these were just the first of many conversations to come.”Below: The Cypher Robotics cycle-counting and RFID scanning Captis, which can operate autonomously for five hours and also capture precision digital twins. Below that is the InDro Robotics Sentinel, designed for remote asset inspection, security and surveillance and digital twins<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1729798194505-Captis-1-scaled.jpg.webp" style="width: 100%px;" class="fr-fic fr-dib" alt="Captis Robot"><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1729798212185-Sentinel-in-substation-1.jpg.webp" style="width: 100%px;" class="fr-fic fr-dib" alt="Sentinel Inspection Robot"><h3 id="isPasted">InDro's Take</h3>We are pleased to have been selected to take part in this trade mission in the United Arab Emirates – and are exceedingly grateful to the senior staff at the Canadian Consul General in Dubai. These were exceptional meetings and, potentially, the beginning of new business relationships.“These meetings were a significant step along Cypher’s long-term roadmap, which includes markets beyond North America,” says King. “Every business relationship begins with a discussion, and these were very productive introductory meetings for all of the Canadian firms on this trip. I’d like to extend our deepest thanks for Consul General Tracy Reynolds, Trade Commissioner Arun Basandani and Deputy Consul General Anthony Finch.”InDro Founder and CEO Philip Reece is also pleased.“These meetings were a remarkable opportunity for not only InDro and Cypher, but for four other innovative Canadian tech companies,” he says. “The Government of Canada recognizes the global shift toward Industry 4.0 and the role Canadian technology companies can play in that. We are pleased that InDro had this opportunity and extend our thanks to all those involved.”If you’d like to learn more about InDro Robotics solutions, contact us <a href="https://indrorobotics.ca/connectwithanexpert/" target="_blank">here</a>. For Cypher Robotics and Captis, reach out <a href="https://cypherrobotics.com/contact-us/" target="_blank">here</a>.Cover image of Dubai at top of story via Wikimedia Commons by Tim Reckmann, CC BY-SA 3.0

Exploring strategic partnerships and showcasing cutting-edge robotic technologies, InDro Robotics and Cypher Robotics attend pivotal trade discussions to expand their global impact.

InDro Robotics and Cypher Robotics attend High-Level Trade Meetings in Dubai

Are you an engineer looking to stay ahead in the rapidly evolving field of precision technology? The Precision Fair 2024 is the ultimate destination for professionals who want to explore the latest innovations, collaborate with industry experts, and propel their engineering careers to new heights.<h2 dir="ltr" id="isPasted">Event Overview:</h2><ul><li dir="ltr">Event Name: Precision Fair 2024</li><li dir="ltr">Date: November 13-14, 2024</li><li dir="ltr">Location: Brabanthallen, 's-Hertogenbosch, The Netherlands</li><li dir="ltr">Get your free ticket:<a href="https://precisiebeurs.nl/en/" target="_blank">&nbsp;Precision Fair 2024</a></li></ul>Precision Fair 2024 offers engineers a unique opportunity to immerse themselves in the world of high-tech precision systems, and high-accuracy equipment manufacturing. Whether you’re a seasoned professional or an emerging talent in the industry, this event will provide unparalleled insights and access to cutting-edge technologies and processes.<h2 dir="ltr">Why Attend?</h2><ol><li dir="ltr">Discover the Latest Innovations Explore groundbreaking technologies from over 350 exhibitors, ranging from advanced manufacturing technology and precision measurement systems to complex high-tech projects (big science, space) and software solutions. Engineers can get hands-on experience with state-of-the-art equipment demonstrations, discover demoprojects from NEXTGEN, and learn about emerging trends directly from industry leaders.</li><li dir="ltr">Network with Industry Experts With over 5,000 high-tech professionals attending from across the globe, Precision Fair 2024 is the perfect place to network with fellow engineers, researchers, and business leaders. Exchange ideas, form collaborations, and expand your professional network in an environment encouraging innovation and knowledge sharing. Unique demonstrations, awards, and networking events enable you to easily meet the right people.&nbsp;</li><li dir="ltr">Engage in Expert-Led Seminars and Workshops Engineers can attend a series of presentations, workshops, and panel discussions delivered by top-tier professionals from academia and the industry. These sessions will cover the most pressing challenges and opportunities in precision technology, including topics like micro-machining, additive manufacturing, sensor technologies, and much more. <a href="https://precisiebeurs.nl/en/international-precision-conference/" target="_blank">See here for tickets and schedule.</a></li></ol><h2 dir="ltr"><img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzI4NDc5MTI1NjU0LTUzMzM3OTc5NjE1XzNjNzk3NWVjNDVfay5qcGciLCJlZGl0cyI6eyJyZXNpemUiOnsid2lkdGgiOjk1MCwiZml0IjoiY292ZXIifX19" style="width: 100%px;" class="fr-fic fr-dib"></h2><h2 dir="ltr">Who Should Attend?</h2>This event is a must-attend for:<ul><li dir="ltr">Mechanical, electrical, and systems engineers</li><li dir="ltr">R&amp;D professionals</li><li dir="ltr">Metrology and manufacturing experts</li><li dir="ltr">Professionals in the aerospace, automotive, medical devices, and electronics industries.&nbsp;</li><li dir="ltr">Anyone with a passion for precision technology and innovation</li></ul><h3 dir="ltr">Unique chance to engage with industry leaders</h3>With a record number of over 350 exhibitors being present at this year's Precision Fair, this is a unique opportunity to engage with industry experts, explore the most most advanced technologies and products and expand your network.Among many others, <a href="https://hexagon.com/company/divisions/manufacturing-intelligence">Hexagon</a>, the global leader in smart manufacturing solutions will be showcasing their manufacturing intelligence solutions that can boost efficiency, productivity, and quality across your entire manufacturing process.Read more about all the details on who will be there and how to visit <a href="https://precisiebeurs.nl/en/visitors/" target="_blank">here.&nbsp;</a><h2 dir="ltr">Dutch Collaboration: A Global Influence in Precision Technology</h2>The&nbsp;Precision Fair&nbsp;has established itself as a key platform for fostering international collaboration, with Dutch companies playing a pivotal role in advancing precision technology on the global stage. This networking hub facilitates partnerships that drive innovation, representing cutting-edge scientific research and technological developments. With significant contributions from industry leaders, research institutes like&nbsp;TNO, and corporate sponsors, the fair showcases the latest high-tech products and solutions.The Netherlands, recognized as a global leader in high-precision engineering, is driving international collaboration through strategic partnerships with organizations worldwide. This cross-border cooperation fosters technological exchange and innovation. The Precision Fair 2024 stands as a key platform for this, offering both a dynamic international networking event and a robust commercial exhibition floor. Here, exhibitors and visitors not only connect but also engage in meaningful business transactions, showcasing cutting-edge solutions and driving growth in the high-precision engineering sector.For example,&nbsp;TNO—one of the key exhibitors—demonstrates how Dutch research and innovation shape the future of high-precision technology. Moreover, the success story of&nbsp;Ecoclean, which leveraged the Precision Fair to expand its business internationally, underscores the event's impact on fostering global growth and cooperation. As outlined by the fair organizers, “International cooperation will be a key focus this year, with opportunities to strengthen ties between the Netherlands and international partners.”<h3 dir="ltr"><img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzI4NDc5MTgyNzk2LTUzMzM3ODU0MTE0XzlhZmI3MzljOGVfay5qcGciLCJlZGl0cyI6eyJyZXNpemUiOnsid2lkdGgiOjk1MCwiZml0IjoiY292ZXIifX19" style="width: 100%px;" class="fr-fic fr-dib"></h3><h3 dir="ltr">A Prime Example of the Power of International Networking</h3>At the&nbsp;Precision Fair 2023,&nbsp;Ecoclean&nbsp;capitalized on the event to significantly boost its international business growth. As a global leader in industrial cleaning and surface processing systems, Ecoclean leveraged the unique networking and business opportunities offered at the fair. By connecting with key players in precision technology, the company was able to strengthen existing relationships and forge new ones, opening doors to expansion across international markets.According to&nbsp;Marco Heijman, Managing Director of Ecoclean Benelux, “The Precision Fair is the ideal platform to introduce our latest cleaning technologies to the right audience.” The fair's international focus provided Ecoclean the chance to meet potential clients and partners from across the globe, showcasing their innovative cleaning solutions in an environment that fosters collaboration and business growth. The event also helped Ecoclean stay at the forefront of the latest technological trends and developments in precision manufacturing.The exposure and networking opportunities Ecoclean experienced at the fair were instrumental in driving their business forward, making the Precision Fair a key event for the company’s ongoing expansion strategy. The success story of Ecoclean highlights the fair's role not only as a showcase of cutting-edge precision technology but as a catalyst for international business development in the high-tech sector.<h3 dir="ltr">Young Talent Award</h3>To achieve the ambitious growth targets of the high-tech sector, cultivating and nurturing technical talent is not just a priority, but a necessity. The continued advancement of precision technology depends on the next generation of skilled engineers, researchers, and innovators stepping forward.&nbsp;Recognizing the critical role that this new generation will play, the Precision Fair has once again placed a spotlight on the emerging talent within the field. This year, the event will proudly feature an expanded Young Talent Program, designed to showcase the achievements and potential of students, PhD candidates, and start-up companies. These individuals represent the future of high-tech innovation and are already demonstrating their ability to drive change and push the boundaries of what's possible in precision engineering.&nbsp;The program provides a platform for these young professionals to present their projects, share their insights, and engage with established industry experts. From groundbreaking research to innovative start-up ideas, their contributions are helping to shape the next wave of technological advancements in precision measurement and automation. By highlighting these rising stars, the Precision Fair not only supports their individual development but also ensures that the industry has access to the fresh ideas and technical expertise needed to maintain its competitive edge on a global scale. You can check their pitches on the first day of the event from 3 pm.&nbsp;<h2 dir="ltr"><a href="https://precisiebeurs.nl/en/" target="_blank" rel="noopener noreferrer" class="button-main-action">Register Now</a></h2>Don’t miss out on this incredible opportunity to connect with like-minded professionals, expand your knowledge, and witness the future of precision engineering. Visit <a href="https://precisiebeurs.nl/en/" target="_blank" rel="noopener noreferrer">Precision Fair 2024</a> to register and secure your place at the premier event for precision technology.

Are you an engineer looking to stay ahead in the rapidly evolving field of precision technology? The Precision Fair 2024 is the ultimate destination for professionals who want to explore the latest innovations, collaborate with industry experts, and propel their engineering careers to new heights.

Empowering Engineers: Discover, Innovate, and Collaborate at Precision Fair 2024

Electroforming, which allows for the creation of <a href="https://www.vecoprecision.com/products/" rel="noopener" target="_blank">high-precision metal components</a> with unparalleled accuracy and reproducibility, proves to be a key enabler of various renewable energy applications, from solar cells, to fuel cells, and desalination applications. In this article, we'll explore the technical features of Electroforming technology, its applications, and its growing impact on renewable energy innovations and industry breakthroughs.<h2>Introducing Electroforming</h2>Electroforming is an advanced Additive Manufacturing process for the production of high-precision metal parts. It allows for the production of parts with intricate geometries, high aspect ratios, and exceptional surface properties - characteristics that are crucial in many renewable energy applications.As the world leader in Electroforming technology, Veco is the first in the industry to apply advanced Laser Direct Imaging technology in high-precision metal parts manufacturing. The combination of LDI and our world-leading Electroforming technology has enabled us to further push the boundaries of the industry with our Advanced Lithographic Electroforming, providing our customers with high-precision metal components of higher quality, at lower cost, and with quicker turnaround. (<a href="https://insights.vecoprecision.com/advanced-lithographic-electroforming-what-makes-veco-the-industry-leader-of-precision-engineering" rel="noopener" target="_blank">learn more about LDI and Advanced Lithographic Electroforming</a>)<h2>Empowering the photovoltaic industry by revolutionizing solar cell manufacturing</h2>In the rapidly evolving field of photovoltaic technology, Electroforming is making significant contributions to the manufacturing process of solar cells, enhancing efficiency and cost-effectiveness. One of the most notable applications is the high-precision stencils for solar cell printing. Compared to conventional wire meshes and emulsion screens, Electroformed high-precision stencils allow for finer line printing and more efficient deposition of conductive materials, leading to improved cell efficiency and reduced material waste. These improvements translate to tangible benefits for solar cell manufacturers. Tests have shown that using Electroformed stencils can lead to a 0.25% improvement in solar cell efficiency while simultaneously reducing silver consumption by 20%.<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzI4MzU3Njk5NzI1LTE3MjgzNTc2OTk3MjUucG5nIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" class="fr-fic fr-dib">electroformed solar cell stencilBeyond stencils, Electroformed nozzle plates are developed for <a href="https://insights.vecoprecision.com/_hcms/analytics/search/conversion?redirect=aHR0cHM6Ly9pbnNpZ2h0cy52ZWNvcHJlY2lzaW9uLmNvbS9mcm9tLXNvbGFyLWNlbGxzLXRvLWVuZGxlc3MtYXBwbGljYXRpb25zLWFjcm9zcy1pbmR1c3RyaWVzLWlua2pldC1wcmludGluZy1yZXZvbHV0aW9uLWVuYWJsZWQtYnktZWxlY3Ryb2Zvcm1pbmctdGVjaG5vbG9neQ%3D%3D&ct=SEARCH&pid=1788947&cid=108651819679&t=c29sYXI%3D&d=insights.vecoprecision.com&c=2&c=3&c=6&rp=2&ab=false&opcid=&rs=UNKNOWN&hs-expires=1759497289&hs-version=1&hs-signature=APUk-v45Aj1TNMRkyeHnQ6663MoMDytiQw" rel="noopener" target="_blank">solar cell manufacturing replacing conventional manufacturing processes</a>. These nozzle plates, featuring miniature holes down to several microns in diameter, jetting the silver paste and other materials critical to cell efficiency, enable a highly efficient, contactless, maskless&nbsp;“printing”&nbsp;alternative to conventional manufacturing processes. This not only increases efficiency and electricity output, reduces metal paste consumption, and offers significant throughput potential, but also opens a new window for cell design and efficiency improvements.<h2>Powering the hydrogen economy with&nbsp;3D structured&nbsp;electrodes&nbsp;for surface&nbsp;enlargement</h2>Besides solar energy, Electroforming is also playing a crucial role in the emerging green hydrogen sector.&nbsp;As industries are working to optimize electrolyzers,&nbsp;Electroforming is being utilized to create critical components that could revolutionize the industry. With Veco’s world-leading Electroforming technology and patented Ni-E³ process, more durable and sustainable Electrodes with non-precious metals can be created. The key difference and advantage of these electrodes is the large surface area that can be achieved. Up to 14 times enlargement has been achieved when this Ni-E³ process is used. In addition, several coatings can be applied that can further result in a surface enlargement of up to 20.000 times resulting in yields that are unprecedented in today’s world.&nbsp;On top of this improvement in production yield, the Ni-E³ process is also extremely sustainable due to zero waste production and 100% recyclable products, making it a future-proof technology for producing Electrodes.<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzI4MzU3NjQ5OTYzLTE3MjgzNTc2NDk5NjMucG5nIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" width="758" height="610" alt="3d structured electrode" srcset="https://insights.vecoprecision.com/hs-fs/hubfs/3d%20structured%20electrode.png?width=379&amp;height=305&amp;name=3d%20structured%20electrode.png 379w, https://insights.vecoprecision.com/hs-fs/hubfs/3d%20structured%20electrode.png?width=758&amp;height=610&amp;name=3d%20structured%20electrode.png 758w, https://insights.vecoprecision.com/hs-fs/hubfs/3d%20structured%20electrode.png?width=1137&amp;height=915&amp;name=3d%20structured%20electrode.png 1137w, https://insights.vecoprecision.com/hs-fs/hubfs/3d%20structured%20electrode.png?width=1516&amp;height=1220&amp;name=3d%20structured%20electrode.png 1516w, https://insights.vecoprecision.com/hs-fs/hubfs/3d%20structured%20electrode.png?width=1895&amp;height=1525&amp;name=3d%20structured%20electrode.png 1895w, https://insights.vecoprecision.com/hs-fs/hubfs/3d%20structured%20electrode.png?width=2274&amp;height=1830&amp;name=3d%20structured%20electrode.png 2274w" sizes="(max-width: 758px) 100vw, 758px" class="fr-fic fr-dii">3D structured electrodes<h2>Enabling future innovations with endless potential</h2>Looking to the future, <a href="https://www.vecoprecision.com/electroforming/" rel="noopener" target="_blank">Electroforming</a><a href="https://www.vecoprecision.com/electroforming/" rel="noopener" target="_blank">&nbsp;</a>is not just contributing to current renewable energy technologies but also enabling innovations&nbsp;and industry breakthroughs.&nbsp;Electroforming’s&nbsp;capability to create&nbsp;micro-precision structures&nbsp;with unparalleled accuracy is opening&nbsp;up opportunities&nbsp;for&nbsp;the research and design of&nbsp;new renewable&nbsp;energy applications.&nbsp;Design&nbsp;flexibility and&nbsp;repeatability&nbsp;of the technology&nbsp;also&nbsp;make it a&nbsp;wise choice&nbsp;from&nbsp;rapid prototyping&nbsp;to volume production&nbsp;for&nbsp;new renewable energy components and devices, accelerating the pace of innovation in the field.<h2>Sustainability at the&nbsp;core</h2>It's worth noting that Veco, as the world leader in Electroforming technology, is also committed to sustainability in its operations. For instance, Veco has switched to green energy, with 50% of its energy coming from solar and 50% from wind sources since 2021. This commitment to sustainability extends beyond our products to the entire operational philosophy.

The journey towards a sustainable energy future is complex and multifaceted, requiring innovations at every level of technology and manufacturing. Low-cost renewable electricity from renewable energy systems is the key driver of the global energy transition towards sustainability.

Electroforming for renewable energy: how precision engineering drives industry breakthroughs

In the ever-evolving landscape of precision engineering, engineers and product developers often face a crucial decision when selecting the most appropriate manufacturing method for their projects, and cost-effectiveness is often a primary concern. Electroforming has emerged as a preferable option due to its unique advantages that make it a more cost-effective choice than many other manufacturing methods in many scenarios.<h2 id="isPasted">getting to know Electroforming</h2>Electroforming is an&nbsp;<a href="https://www.vecoprecision.com/electroforming/what-is-electroforming/" rel="noopener" target="_blank">Additive&nbsp;M</a><a href="https://www.vecoprecision.com/electroforming/what-is-electroforming/" rel="noopener" target="_blank">anufacturing process</a> for the&nbsp;production of&nbsp;high-precision&nbsp;metal parts.&nbsp;It&nbsp;allows for the&nbsp;precision engineering&nbsp;of&nbsp;thin&nbsp;metal parts with&nbsp;complex&nbsp;designs and unmatched accuracy. At Veco, the feature size of&nbsp;<a href="https://www.vecoprecision.com/products/" rel="noopener" target="_blank">Electroformed components</a> can be controlled down to the micron level, with accuracy as high as ±1 µm.As the world leader in Electroforming technology, Veco is the first in the industry to apply advanced Laser Direct Imaging technology (<a href="https://insights.vecoprecision.com/knol-edge-q3.-what-are-the-benefits-of-laser-direct-imaging" rel="noopener" target="_blank">learn more about the LDI technology</a>) in high-precision metal parts manufacturing. The combination of LDI and our world-leading Electroforming technology has enabled us to further push the boundaries of the industry with our Advanced Lithographic Electroforming, providing our customers with high-precision metal components of higher quality, at lower cost, and with quicker turnaround.<h2>Electroforming vs. 3D Printing:&nbsp;balancing&nbsp;precision&nbsp;and efficiency</h2>3D&nbsp;Printing is often praised for its rapid prototyping capabilities and low startup costs. However, for production runs beyond prototyping,&nbsp;Electroforming becomes&nbsp;the&nbsp;more cost-effective&nbsp;choice.&nbsp;While 3D printing might be faster for creating a single prototype,&nbsp;Electroforming can produce&nbsp;a large volume of&nbsp;parts&nbsp;in one run,&nbsp;significantly reducing&nbsp;per-unit costs. Additionally,&nbsp;high precision, high-quality components with ultra-smooth surfaces, clear edges, and high accuracy can be achieved, which might not be feasible with 3D Printing. Thus eliminating&nbsp;post-processing costs that are often necessary with 3D-printed parts.-&gt;&nbsp;<a href="https://insights.vecoprecision.com/electroforming-vs.-3d-printing-whats-the-difference" rel="noopener" target="_blank">learn more about Electroforming vs 3D Printing: Electroforming vs. 3D Printing: What's the Difference?</a><h2>Electroforming vs. Laser Cutting: the complexity factor</h2>Laser cutting is a versatile process that uses a laser to cut and engrave materials with high precision. It can be cost-effective for producing parts with relatively simple features but faces limitations when it comes to creating complex components with intricate details. As the complexity of a part increases, the production time required for laser cutting can significantly increase, as the laser beam must trace every contour and detail. Unlike Laser Cutting, Electroforming allows for the production of complex structures with fine details without additional cost or lead time.-&gt;&nbsp;<a href="https://insights.vecoprecision.com/electroforming-vs.-laser-cutting-whats-the-difference" rel="noopener" target="_blank">learn more about Electroforming vs Laser Cutting: Electroforming vs. Laser Cutting: What's the Difference?</a><h2>Electroforming vs. Stamping: when design flexibility matters</h2>Stamping is a widely used high-volume production method where flat metal sheets are formed into specific shapes using a die. It is generally a cost-effective approach for producing large quantities of simple components with uniform quality. However, the tooling costs associated with stamping can become substantial, particularly when dealing with complex features. Furthermore, the stamping process offers limited flexibility for design modifications, which can lead to additional tooling expenses. In contrast, Electroforming provides greater design flexibility without incurring extra costs, as modifications can be implemented without the need for new tooling.-&gt;&nbsp;<a href="https://insights.vecoprecision.com/electroforming-vs.-stamping-whats-the-difference" rel="noopener" target="_blank">learn more about Electroforming vs Stamping: Electroforming vs. Stamping: What's the Difference?</a><h2>Electroforming vs. Chemical Etching:&nbsp;precision and&nbsp;material&nbsp;efficiency</h2>Electroforming and chemical etching are both manufacturing processes used to produce&nbsp;<a href="https://www.vecoprecision.com/products/" rel="noopener" target="_blank">high-precision</a><a href="https://www.vecoprecision.com/products/" rel="noopener" target="_blank">&nbsp;metal parts</a>. However, the cost-effectiveness can vary due to their distinct characteristics.&nbsp;Chemical&nbsp;Etching&nbsp;is&nbsp;a&nbsp;Subtractive&nbsp;Manufacturing&nbsp;process&nbsp;where material is removed using chemical solutions to create precise, detailed components.&nbsp;During the subtractive process,&nbsp;more material waste&nbsp;can be generated, which&nbsp;can significantly impact costs when working with&nbsp;precious&nbsp;metals.&nbsp;Electroforming,&nbsp;as&nbsp;an&nbsp;Additive&nbsp;Manufacturing&nbsp;process, is much more material-efficient&nbsp;as the process&nbsp;deposits metal ions only where needed for the part&nbsp;and there’s no excess material to be cut away.&nbsp;-&gt;&nbsp;<a href="https://insights.vecoprecision.com/chemical-etching-or-electroforming-which-method-suits-your-goals" rel="noopener" target="_blank">learn more about Electroforming vs Chemical Etching: Electroforming vs. Chemical Etching: What's the Difference?</a><h2>Electroforming vs. Electroplating: Building versus&nbsp;Finishing</h2>Electroforming and&nbsp;Electroplating&nbsp;both involve the electrodeposition process,&nbsp;but&nbsp;they serve different purposes and have different cost implications.&nbsp;Electroplating is generally used to&nbsp;add coating to&nbsp;an existing part, often to improve surface&nbsp;performance such as wear resistance, corrosion resistance, or aesthetic appeal. While Electroplating can be cost-effective for adding a surface layer, Electroforming can lead to overall cost savings and improved supply chain efficiency by combining component creation and surface finishing into a single process.-&gt;&nbsp;<a href="https://insights.vecoprecision.com/electroplating-vs-electroforming-whats-the-difference" rel="noopener" target="_blank">learn more about Electroforming vs Electroplating: Electroforming vs. Electroplating: What's the Difference?</a>In conclusion,&nbsp;Electroforming is&nbsp;a&nbsp;cost-effective technique for producing high-precision metal components,&nbsp;outperforming&nbsp;traditional methods like 3D printing, laser cutting, stamping, chemical etching, and electroplating&nbsp;in many scenarios. Deciding when to choose&nbsp;Electroforming over other manufacturing methods depends on&nbsp;many&nbsp;factors, including the&nbsp;component&nbsp;complexity, precision&nbsp;level, production&nbsp;speed,&nbsp;design flexibility, etc.At Veco, our application engineering team is ready to assist you in evaluating your specific needs. We'll work with you to determine if Electroforming is the optimal choice for your project, ensuring the best balance between quality and cost. Talk to an engineer to explore how Electroforming can benefit your next precision metal component project.&nbsp;

This blog will explore when Electroforming might be the most cost-effective choice, compared to 3D Printing, Laser Cutting, Stamping, Chemical Etching, and Electroplating.

when to choose Electroforming over traditional manufacturing methods: a cost-effectiveness perspective

There’s a buzz around Kelowna these days.Well, actually, there are two kinds of buzz. The first is the occasional faint sound of a small but smart drone, carrying out flights every two weeks over two separate orchards. These orchards grow peaches, pears, cherries and more.And the other buzz? Well, that’s the discussion this special two-year project – a collaboration between InDro Robotics and the City of Kelowna (enabled with funding from BC Agriculture) – is generating among farmers in the region.“Technology is always getting bigger and better,” says Riley Johnson, a manager at Byrnes Farms – one of the two locations where the project is being carried out. Johnson is an experienced farmer, and the land has been in the hands of his wife’s family for five generations. He knows the land and crops well, but is curious to see what additional data can be gathered.“Anything in agriculture, the more information you get, you’re not going to be worse off. Especially for new farmers coming into the industry, any new kind of information can help out ten-fold – particularly if you’re on new land. Any information outside of the Old Farmer’s Almanac is always appreciated.”What InDro is doing, to the best of our knowledge, is a type of precision agriculture that hasn’t been carried out before. It combines data acquisition from both drones and ground robots to ensure the most robust and reliable data possible.This data is then used to assess overall vegetation health. Are there indications of pests in certain areas? Are any plants indicating low levels of chlorophyl? Does it look like that patch needs some pesticide – or maybe additional watering?These are important questions for farmers whose livelihoods depend on maximizing the yield and health of their crops.And this project? It’s all about finding the answers – and implementing solutions. Those solutions will include precision spraying of nutrients or other compounds in the precise location where they are required. The end result should be maximum yields with minimal – or no – areas of unhealthy crops.Below: Healthy pears growing at Byrnes Farm. Photo courtesy Riley Johnson<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzIyNjE5MDI0Njk0LWltYWdlMDAwMDAxIDIuSlBHIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" style="width: 100%px;" class="fr-fic fr-dib"><h3 id="isPasted">An Introduction</h3>Before we get into all the details, it’s worth introducing you to Dr. Eric Saczuk (assuming you haven’t already met). He’s our Chief of Flight Operations – and comes with some serious chops.Eric holds a PhD in Remote Sensing. He’s been assessing vegetation health (among many other things) using satellite data since the early days – long before drones came on the scene. But when drones did come on the scene, he quickly recognized their potential for the acquisition and interpretation of multiple kinds of data. He has flown missions all over the world on behalf of InDro, all involving complex data and analysis.But that’s not all. He’s been an instructor at the <a href="https://www.bcit.ca/" target="_blank">British Columbia Institute of Technology</a> since 2003 and has been the director of the institute’s <a href="https://www.bcit.ca/learning-teaching-centre/remotely-piloted-aircraft-systems/about-rpas-bcit/" target="_blank">RPAS Hub</a> since 2016. He’s divided his time between BCIT and InDro since 2018 and is our go-to for highly complex operations. He’s also carried out multiple missions to acquire data for projects undertaken by Canada’s National Research Council – including <a href="https://indrorobotics.ca/indro-robotics-flies-in-urban-wind-tunnels-for-national-research-council-project/" target="_blank">this fascinating research</a> on urban wind tunnels. There’s likely not a more qualified person in the country when it comes to drones and data.Below: Dr. Eric Saczuk on an InDro mission. Image by Scott Simmie<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzIyNjE5MDU5ODQxLURTQ0Y3MDQyLXNjYWxlZC5qcGcud2VicCIsImVkaXRzIjp7InJlc2l6ZSI6eyJ3aWR0aCI6OTUwLCJmaXQiOiJjb3ZlciJ9fX0=" style="width: 100%px;" class="fr-fic fr-dib"> <h3 id="isPasted">The Project</h3>Okay. You’ve most likely heard of precision agriculture by now. When it comes to drones, most of us picture something like this: A drone with a multispectral camera flies over a field of wheat or some other crop. That multispectral camera captures spectrums of light both visible and invisible to the human eye. When that data is crunched, it provides a detailed picture of crop health (we’ll explore more of this shortly).In collaboration with the City of Kelowna and local farmers, we’ve been flying a mission every two weeks over two separate fruit orchards. We use a drone with a special type of camera. It has five lenses. One of those lenses simply captures RGB (or simply, colour) images. But the other four have filters that are tuned to pick up light only within specific spectrums that can be collectively analyzed to indicate the health of vegetation.“So in addition to the RGB camera, you’d have one camera capturing just red reflected light, one capturing just green reflected light using filters, and then the other two are what we call red edge and near-infrared,” says Dr. Saczuk.Red edge is particularly useful in the early detection of disease or stress in plants – as it is highly reflected by healthy chlorophyl. But the real magic happens when you take the data captured in these different light wavelengths of light and run some calculations on them. That’s what gives you the bigger picture.“Think of each of these images as a number. Capturing these multiple spectral bands allows you to combine them using complex equations in a type of calculator to give you various indicators of vegetation health,” he says.That data can answer a lot of questions.“Is it healthy? Is it not healthy? Is it being productive? Is there chlorophyll? If so, how active is it?” he says.“These are the kinds of questions we can answer when we do what we call ‘multispectral band combinations.’ And it gives us a really clear picture that cannot be detected by the human eye.” <h3>A Closer Look</h3>We’re going to take a look at an image in a moment.Before we get there, though, it’s worth exploring something Eric said earlier. He mentioned complex math. He’s right. The math happens at the individual pixel level between each of the input bands and there are millions of pixels per band. The most common calculation is used to produce a result called NDVI (not be be confused with NVIDIA, the producer of AI chipsets). The acronym stands for Normalized Difference Vegetation Index. And once the math is done, it gives you an accurate picture of vegetation health.NDVI is calculated by using near infrared (NIR) and red bands (you’ll see the formula below).The resulting pixel number in an NDVI image, will always be between -1 and +1. The higher the number, the better the health. If the number is low, it means there’s something worth looking at. The NDVI provides a detailed look at crop health and while it is regarded as the gold standard, there are also other calculations that can drill down to more specific indicators of vegetation health.Below: Healthy vegetation absorbs most of the visible light that hits it, reflecting a large&nbsp;portion&nbsp;of the near-infrared spectrum. Unhealthy or sparse vegetation (right) reflects more visible light and less near-infrared light. When you do the math, it yields a lower NDVI number. (Public domain image by Robert Simmon.)The second image is the equation used to calculate NDVI (which explains what those numbers are at the bottom of the first image).<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzIyNjE5MTg3Nzc0LU5kdmlfZXhhbXBsZS5qcGcud2VicCIsImVkaXRzIjp7InJlc2l6ZSI6eyJ3aWR0aCI6OTUwLCJmaXQiOiJjb3ZlciJ9fX0=" style="width: 100%px;" class="fr-fic fr-dib"> <h3 id="isPasted">From Data to Decisions</h3>Using the equation above (as well as other formulas), Dr. Saczuk turns all of that data into something both meaningful and actionable. (He’s speaking here in general terms about the project’s goals – not about any specific farm.)“So we’ve got that data, that information that’s saying, ‘Hey, these trees were actually not doing well.’ And then the next question is, OK, can we see anything in the multi-spectral images that would indicate that these trees are somehow spectrally or reflecting light differently than the ones that are healthy?”By looking at the data – and calculating not just NDVI but other indexes, images are generated that provide an at-a-glance look at crop health.Traditionally, this has been a hugely time-consuming task involving multiple steps (and plenty of processing) on a laptop. Now, new tools are available that streamline the process. Dr. Saczuk is using&nbsp;a cloud-based solution specifically for precision agriculture.“It really makes the whole process very efficient – because not only does it do the photogrammetry on the images, stitches them into these orthomosaics, but it also gives you the tools with which to analyse them. This would typically be a multi-step process, but this software makes it a one-stop shop, which is really nice.”That’s without even getting into some of the AI capabilities of the software. It can, for example, count all the trees in a given orchard – and even give you the elevation of a specific tree.Below: An NDVI image of one of the farms in the Kelowna project.<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzIyNjE5NDM0MzU1LVNjcmVlbnNob3QtMjAyNC0wOC0wMS1hdC0xMi4xNy41My1QTS5wbmcgY29weS5qcGciLCJlZGl0cyI6eyJyZXNpemUiOnsid2lkdGgiOjk1MCwiZml0IjoiY292ZXIifX19" style="width: 100%px;" class="fr-fic fr-dib"> <h3 id="isPasted">Now What?</h3>At this phase of the project, InDro is gathering data by drone alone. But as it progresses, two more things will happen: We will introduce ground robots and precision spraying.The plan is that a ground robot will initially be fitted with the same kind of multispectral sensor used by the drone. Autonomous missions will be plotted and the robot will capture a series of images from the ground as it drives through the orchard. That data will be crunched and compared with the results captured from the air.“This is a way of doing ground-based validation of what we’re seeing from the air, from the aerial images of the drones,” says Dr. Saczuk.&nbsp;Once that validation is complete and if problem areas are detected, the next phase would involve precision spraying – which could be carried out by an <a href="https://indrorobotics.ca/heavy-lift-agras-drone/" target="_blank" rel="noopener noreferrer">AGRAS agricultural drone</a> – or even potentially by ground robot. Because all of the data is georeferenced, that means the fertilizer (or possibly pesticide or herbicide, depending on the issue) can be precisely applied to only the required locations. That, of course, is where the term Precision Agriculture comes from. <h3>Vice-Versa</h3>This project is data-driven, with aerial and ground acquisition. But at the outset, shortly after our initial flight in April of 2024, farmer Riley Johnson noticed that a couple of trees weren’t doing well. It wasn’t clear what was causing this failure to thrive, but he didn’t want to take any chances that a potential disease might spread further in the orchard. So those trees were taken down.In this case, because the issue was spotted early and the location was known, Dr. Saczuk is quite interested in doing some deep drilling into the data at that spot. In fact, that’s the very issue he has recently been exploring.“So we’ve got that data, that information that’s saying, ‘Hey, these trees were actually not doing well.’ And then the next question is: Can we see anything in the multi-spectral images that would indicate that these trees are somehow spectrally or reflecting light differently than the ones that are healthy?”This is something that is also of particular interest to Johnson. Will the data reflect what years of experience indicated was a problem to his naked eye?“As the season progresses, it will be really interesting to see what InDro comes up with,” he says. “But I can definitely see the value of this for someone just getting into farming, or for farms up the hills with new plantings, new growth. This could be very useful.”Below: Another image of a Kelowna orchard from this project, showing elevation<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzIyNjE5NTkxMzMxLVNjcmVlbnNob3QtMjAyNC0wOC0wMS1hdC0xMi4xOS4yNy1QTS5wbmcgY29weS5qcGciLCJlZGl0cyI6eyJyZXNpemUiOnsid2lkdGgiOjk1MCwiZml0IjoiY292ZXIifX19" style="width: 100%px;" class="fr-fic fr-dib"><h3 id="isPasted">InDro's Take</h3>We’ve been involved with precision agriculture projects in the past. In fact, we pioneered a “<a href="https://indrorobotics.ca/indros-drone-in-a-box-offers-precision-agriculture/" target="_blank">drone-in-a-box</a>‘ solution, where we’ve shipped a drone to farmers. We talk them through the process of being a visual observer, then instruct them on how to power up the drone. InDro then carries out the flight remotely, using 4G or 5G – while in constant contact with the observer. When it’s done, the farmer puts the drone in the box and sends it back. InDro carries out the data analysis and quickly sends an easy-to-understand report indicating what areas require attention – and what kind of attention they require.But this project is very different, and exciting for multiple reasons.“The bi-weekly flights by drone will provide a huge amount of timely data, enabling us to detect any potential problems at an early stage,” says InDro Robotics Founder and CEO Philip Reece. “But by adding robots to validate from the ground, we’ll have a more robust dataset that can be used to truly pinpoint areas of concern and which may require precision spraying. We are going to learn a lot with this project – and believe our findings will be of great benefit to farmers down the road.”A final note. When Dr. Saczuk isn’t carrying out these flights, they’re being flown by a new addition to the InDro team, &nbsp;Jon Chubb. He’s already had interest from other farmers in the Okanogan who are eager to maximize their own yields and have an early detection system for any trouble spots. If you’re in that neck of the woods and would like to arrange a demo, you can contact Jon <a href="mailto:jon.chubb@indrorobotics.com" target="_blank">here</a>.

Kelowna Precision Agriculture Project

Drones and Ground Robots for Precision Agriculture

In the complex world of manufacturing, precision and accuracy are paramount. Tolerances play a crucial role in ensuring that parts fit together correctly and function as intended. Whether you are a seasoned manufacturing manager or new to the field, understanding the role of tolerances in product design and machining is essential for optimizing your processes and achieving high-quality results.<h2>The Importance of Precision in Manufacturing</h2>Precision machining is at the heart of modern manufacturing. It involves the use of advanced equipment and techniques to produce parts that meet exact specifications. The goal is to create components that not only fit together seamlessly but also perform reliably under various conditions.<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzIyMDE2MzM1NDI1LVByZWNpc2lvbi1NYWNoaW5pbmctQXNzZW1ibHktNzY4eDUxMi5qcGciLCJlZGl0cyI6eyJyZXNpemUiOnsid2lkdGgiOjk1MCwiZml0IjoiY292ZXIifX19" style="width: 100%px;" class="fr-fic fr-dib"><h3>What Are Tolerances?</h3>In the context of product design and machining, tolerances refer to the permissible limits of variation in a physical dimension. These variations can occur due to factors such as material properties, machining processes, and environmental conditions. Tolerances ensure that even with these variations, the parts will still function correctly and fit together as intended.<h3>Types of Tolerances</h3>There are several types of tolerances that designers and machinists must consider:<ol><li>Dimensional Tolerances: These specify the allowable variation in the dimensions of a part. For example, a shaft may be specified as 50 mm ± 0.02 mm, meaning the actual diameter can vary between 49.98 mm and 50.02 mm.</li><li>Geometric Tolerances: These control the shape, orientation, and position of features on a part. Examples include flatness, cylindricity, and perpendicularity.</li><li>Surface Finish Tolerances: These define the acceptable roughness or smoothness of a surface. Surface finish can impact the performance, appearance, and wear characteristics of a part.</li></ol><h2>The Role of Tolerances in Product Design</h2>In product design, tolerances are integral to ensuring that parts can be manufactured consistently and perform as intended. Designers must balance the need for precision with the practicalities of manufacturing capabilities and costs.<h3>Balancing Precision and Cost</h3>Achieving tighter tolerances often requires more advanced equipment, longer machining times, and higher costs. Therefore, it's crucial to determine the appropriate level of precision for each part based on its function and the overall assembly. Overly tight tolerances can lead to unnecessary expenses, while too loose tolerances can result in parts that don't fit or function properly.<h3>Design for Manufacturability (DFM)</h3>Design for Manufacturability (DFM) is a design approach that considers the manufacturing process during the design phase. By incorporating DFM principles, designers can create parts that are easier and more cost-effective to produce while still meeting the required tolerances. This involves selecting appropriate materials, designing for efficient machining, and specifying tolerances that align with the capabilities of the manufacturing equipment.<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzIyMDE2MzE1MTA0LURGTS1CbG9nLUhlYWRlci5wbmciLCJlZGl0cyI6eyJyZXNpemUiOnsid2lkdGgiOjk1MCwiZml0IjoiY292ZXIifX19" style="width: 100%px;" class="fr-fic fr-dib"><h2>The Impact of Tolerances on Machining</h2>Machining is the process of removing material from a workpiece to achieve the desired shape and dimensions. Tolerances play a significant role in determining the machining process, equipment selection, and quality control measures.<h3>Equipment and Technology</h3>The choice of machining equipment and technology has a direct impact on the achievable tolerances. Advanced CNC (Computer Numerical Control) machines, such as those offered by <a href="https://www.apsx.com/apsx-machines-compact" target="_blank" rel="noopener noreferrer">APSX Machines</a>, are capable of producing highly precise parts with tight tolerances. These machines use computer-controlled movements to achieve consistent and accurate results, making them ideal for high-precision applications.<h3>Quality Control and Inspection</h3>To ensure that machined parts meet the specified tolerances, rigorous quality control and inspection processes are essential. This includes using precision measuring tools, such as calipers, micrometers, and coordinate measuring machines (CMMs), to verify the dimensions and geometric features of the parts. Regular calibration of equipment and adherence to quality standards are also critical to maintaining accuracy and consistency.<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzIyMDE2Mjg5NTkyLTE3MDc5Mjk2NjQ3NDAuanBlZyIsImVkaXRzIjp7InJlc2l6ZSI6eyJ3aWR0aCI6OTUwLCJmaXQiOiJjb3ZlciJ9fX0=" style="width: 100%px;" class="fr-fic fr-dib"><h3>Machining Knowledge and Expertise</h3>Experienced machinists and engineers bring invaluable knowledge to the table when it comes to achieving precise tolerances. Their understanding of material properties, machining techniques, and equipment capabilities allows them to optimize the process and troubleshoot any issues that arise. Continuous training and staying up-to-date with the latest advancements in machining technology are essential for maintaining high standards of precision.<h2>Practical Applications and Examples</h2>Understanding tolerances and their impact on product design and machining is not just theoretical; it has practical implications for various industries. Here are a few examples:<h3>Aerospace Industry</h3>In the aerospace industry, precision and reliability are critical. Components such as turbine blades, landing gear, and structural elements must meet strict tolerances to ensure safety and performance. Advanced machining techniques and rigorous quality control measures are employed to achieve the required precision.<h3>Medical Devices</h3>Medical devices, such as surgical instruments and implants, require high levels of precision to ensure proper functionality and patient safety. Tolerances play a key role in the design and manufacturing of these devices, with stringent quality standards in place to verify compliance.<h3>Automotive Manufacturing</h3>In automotive manufacturing, tolerances are essential for ensuring that engine components, transmission parts, and other critical elements fit together correctly and function reliably. Achieving consistent tolerances helps improve the performance and longevity of vehicles.<h2>Conclusion</h2>Tolerances are a fundamental aspect of product design and machining that impact the quality, performance, and cost of manufactured parts. By understanding the role of tolerances and implementing best practices in design and machining processes, manufacturing managers can optimize productivity and efficiency while delivering high-quality products.Embrace precision machining and leverage advanced equipment like <a href="https://www.apsx.com/" target="_blank" rel="noopener noreferrer">APSX Machines</a> to achieve the desired tolerances and elevate your manufacturing operations. Stay informed, invest in the right technology, and continuously improve your processes to remain competitive in today's demanding market.Take the next step in optimizing your manufacturing processes by understanding and implementing the principles of tolerances in product design and machining.#apsxmachines #precisionmachining #productdesign #designformanufacturability #apsxnano #swisslathe #swisscnc #cncmachining #producttolerance

Whether you are a seasoned manufacturing manager or new to the field, understanding the role of tolerances in product design and machining is essential for optimizing your processes and achieving high-quality results.

Understanding the Role of Tolerances in Product Design and Machining

In this detailed guide to CNC turning, we will discuss the turning manufacturing process in depth. We will cover the basics of CNC turning and some common turning processes. After reading this article, you should have a basic understanding of how CNC turning works and what benefits it offers.<h2 data-counter-attr="value0">What is CNC Turning?</h2>CNC turning is a subtractive machining process in which a cutting tool removes material from a rotating workpiece. The cutting tool is typically mounted on a computer-controlled turret, and the workpiece is mounted on a chuck or faceplate. As the automated tool moves across the surface of the workpiece, it removes material to create the desired shape.&nbsp;CNC turning can create various cylindrical, conical, and helical shapes. It is an extremely versatile machining process that can be used for many applications.<h2 data-counter-attr="value1">CNC Turning Machine Parts</h2>Acquiring familiarity with the parts of a CNC turning machine is essential to grasp&nbsp;the process of CNC turning. Turning machine parts vary by manufacturer, kind, and capacity. It’s important to note that all CNC turning machines have several common parts:<ul><li>Control unit: The controller is the brain of the operation, receiving input from the operator and translating it into actions</li><li>Spindle: It is the part of the machine that holds and rotates the workpiece</li><li>Turret: The turret is a platform that holds and indexes the cutting tools</li><li>Tool holder: Tool holders are adjustable devices holding cutting tools on the turret</li><li>Cutting tool: Cutting tools are used to remove material from the workpiece</li></ul><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1719495529888-modern-cnc-turning-machine-1024x683.webp" style="width: 100%px;" class="fr-fic fr-dib">Modern CNC turning machining<h2 data-counter-attr="value2" id="isPasted">How Does a CNC Turning Machine Work?</h2>Turning machines were operated manually until computer numerical control (CNC) was introduced. This opened up a lot of potential for errors. Like a painter seeing the final result in his head before beginning work, the machinist had a visual picture of what he wanted to create.However, when computer numerical control (CNC) was introduced, turning suddenly became a very precise and accurate multi-step procedure. There are a few steps involved in creating a part using a CNC turning machine:<ul><li>First, the product’s <a href="https://xometry.pro/en-eu/articles/cnc-turning-overview/#CAD" target="_blank">CAD</a> model is designed. For this, several computer-aided design (CAD) software can be used. Each component of the final product must be specified in the design.</li><li>The format of CAD files is not recognised by CNC turning machines. Instead, they follow a set of digital instructions called G-Code that tells them where to go and what to do in three-dimensional space. For this reason, it is essential to transform CAD files into G-Code. <a href="https://www.autodesk.com/products/fusion-360/blog/computer-aided-manufacturing-beginners/" target="_blank" rel="noreferrer noopener">Computer-aided manufacturing (CAM)</a> software is useful in this context. Once a CAD model is complete, the designer sends it to a CAM program, which interprets the data and generates the appropriate G-Code for manufacturing.</li><li>The next step is to set up the machine. The operator must prepare the CNC turning machine by mounting the workpiece, clamping the right cutting tool to the turret, and filling the relevant storage with cutting fluid before the CNC program can be performed.</li><li>Once the machine is set up, the operator will start turning using the machine’s control panel. The turning process begins when the machine moves the cutting tool across the surface of the rotating workpiece.</li></ul><h2 data-counter-attr="value3">CNC Turning Machine Setup</h2>The parameters of the CNC turning process are dependent on several factors. These include the material of the part and the tool, the size of the tool, the finishing specifications, etc.<h3 data-counter-attr="value4">Spindle Speed</h3>The unit is revolutions per minute, indicating the spindle’s and the workpiece’s rotating speed. The spindle speed is directly proportional to the cutting speed, which also considers the diameter. If the diameter varies dramatically, the spinning tool speed must be adjusted to keep the cutting speed constant.<h3 data-counter-attr="value5">Feed Rate</h3>The feed rate indicates the distance the cutting tool travels each turn of the workpiece. The feed rate must be carefully controlled to produce a high-quality finish and to avoid damaging the workpiece or the tool. Too high of a feed rate will cause the tool to skip or chatter, while too low of a feed rate will result in a poor finish.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1719495558925-feed-rate-300x235.webp" style="width: 100%px;" class="fr-fic fr-dib">Illustration of Feed Rate (Source: Toolnotes.com)<h3 data-counter-attr="value6" id="isPasted">Workpiece Diameter</h3>Workpiece diameter is an important CNC turning parameter that dictates the workpiece size that can be machined. The workpiece diameter is also responsible for the rigidity of the tool as well as the cutting forces.<h3 data-counter-attr="value7">Depth of Cut</h3>In CNC turning, the depth of cut (DOC) is one of the most important parameters, as it determines the amount of material that can be removed in a single pass. A too-small DOC will result in a long machining time, while a too-large DOC can cause tool breakage. The ideal depth of cut depends on several factors, such as the machined material, the tooling used, and the spindle speed. <img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1719495582288-depth-of-cut.webp" style="width: 100%px;" class="fr-fic fr-dib">Illustration of depth of cut (Source: Toolnotes.com)<h2 data-counter-attr="value8" id="isPasted">Types of CNC Turning Process</h2>A CNC turning machine can perform various turning processes, depending on the cutting tool and the machine’s design. Four fundamental CNC turning processes include:<h3 data-counter-attr="value9">Taper Turning</h3>Taper turning is a type of CNC turning that involves gradually tapering the diameter of the workpiece. This taper can be produced by changing the angle of the cutting tool or by moving the workpiece along the lathe’s axis. Taper turning is commonly used to create components such as shafts, tapered holes, and spindles.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1719495615818-taper-turning-operation.webp" style="width: 100%px;" class="fr-fic fr-dib">Taper turning (Source: Mechanicalbooster.com)<h3 data-counter-attr="value10" id="isPasted">Straight Turning</h3>Straight turning is one type of CNC turning, and it is used to create parts with cylindrical surfaces that are parallel to the axis of rotation. This type of turning is well-suited for producing parts with simple geometries, such as axles and pins. The straight-turning process begins with a block of material, known as a workpiece, mounted on a spindle. The spindle rotates the workpiece at high speed while cutting tools shape the material.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1719495640386-straight-turning-operation.webp" style="width: 100%px;" class="fr-fic fr-dib">Straight turning (Source: Mechanicalbooster.com)<h3 data-counter-attr="value11" id="isPasted">External Grooving</h3>External grooving helps to create a smooth, consistent finish on the outside of a product. This type of turning can be used on various materials, including metals, plastics, and composites. The cutting process begins with a piece of stock mounted on a spindle. A cutting tool is then used to remove material outside the stock, creating a groove. The operator can control the depth and width of the groove, allowing for precise results.<h3 data-counter-attr="value12">Profiling</h3>Profiling is the process of cutting a three-dimensional shape into the surface of a workpiece. The tool is mounted on a spindle and rotated at high speeds while the workpiece is fed through the machine at a controlled rate. Profiling can create a wide variety of shapes, including slots and contours.&nbsp;<h2 data-counter-attr="value13">Suitable Materials for CNC Turning</h2>Many different types of materials can be used for CNC turning. Some of the most common include metals, plastics, and composites:<ul><li>Metals are widely used because they are strong and durable. They can also be machined to tight tolerances, making them ideal for precision parts.&nbsp;</li><li>Plastics are another popular material for CNC turning. They are often less expensive than metals and can be produced in various colours and finishes.</li></ul>Here is a non-exhaustive list of common materials used for CNC turning:<table><thead><tr><th>Metals</th><th>Plastics</th></tr></thead><tbody><tr><td>Aluminium (2007, 2017A, 6060, 6061, 6082)</td><td>ABS</td></tr><tr><td>Steel (1.0038, 1.0503, 1.0511, 1.0570, 1.2842, 1.7131, 1.7218, 1.7225)</td><td>PEEK</td></tr><tr><td>Stainless steel (303, 304, 304L, 316, 316L, 316Ti)</td><td>Nylon 6 / PA 6</td></tr><tr><td>Copper (2.0060, 2.0065)</td><td>PC (Polycarbonate)</td></tr><tr><td>Brass (2.0401)</td><td>Polypropylene (PP)</td></tr><tr><td>Titanium (Grades 2 and 5)</td><td>POM / Delrin acetal</td></tr></tbody></table><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1719495671173-CNC-machined-parts-for-the-aerospace-industry-1024x767.webp" style="width: 100%px;" class="fr-fic fr-dib">CNC machined parts for the aerospace industry<h2 data-counter-attr="value14" id="isPasted">Applications of CNC Turning</h2>CNC turning centers are generally well-suited for the production of parts for many sectors. These are three typical industries where this technology is widely used to manufacture parts:<h3 data-counter-attr="value15">Aerospace Industry</h3>Many aircraft components are manufactured using CNC turning, and it would be hard to list them all. Nonetheless, some notable examples are the fastener, connector connection, screw, shaft, eccentric hollow shaft, and pin.<h3 data-counter-attr="value16">Automobile Industry</h3>A few critical components of a car’s internal combustion engine can be manufactured using CNC machining. A huge aluminium block, for instance, can be machined into a cylinder block. CNC turning is also used to make various automotive parts, including fluid system components, exhaust parts, bushings, suspension components, valve retainers, carburettor housings, and more.<h3 data-counter-attr="value17">Electronic Component Industry</h3>The electronics industry is one of the world’s major industrial sectors. It comprises many items, from major consumer electronics to small electrical components. CNC turning can be used to produce a variety of electric components, including heat sinks, sockets and connections, and semiconductors.<h2 data-counter-attr="value18">Advantages of Using CNC Turning</h2>CNC turning is a versatile process that can produce parts with a wide range of shapes and sizes, and it offers several advantages over traditional machining methods. Some of the benefits of CNC turning include:<ul><li>Increased precision: CNC turning machines can create parts with extremely high levels of precision. This is because the cutting tools are precisely controlled by computerized systems, which ensures that each cut is identical.</li><li>Greater flexibility: The machines can be programmed to create parts with various shapes and sizes. This makes them ideal for production runs where the same part must be made in multiple sizes.</li><li>Enhanced productivity: These machines can run for long periods without needing to be stopped for maintenance or operator intervention. This results in increased productivity and reduced downtime.</li><li>Improved safety: CNC turning machines are enclosed systems that operate using computer programs. This eliminates the need for operators to be close to the cutting tools, reducing the risk of accidents.</li><li>Reduced costs: CNC lathes can produce parts quickly and efficiently, which leads to lower production costs. Additionally, computer programs allow for easy design changes, reducing the potential for wasted materials.</li></ul><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1719495693736-CNC-threaded-cylinders-with-high-precision-1024x683.webp" style="width: 100%px;" class="fr-fic fr-dib">CNC-threaded cylinders with high-precision<h2 data-counter-attr="value19" id="isPasted">Limitations of CNC Turning</h2>CNC turning has several limitations that should be considered before using this CNC machining process.<ul><li>Symmetrical parts only: The primary limitation is that it can only produce symmetrical parts along the axis of rotation. This means that any taper or non-uniformity will have to be accomplished with another machining process.</li><li>Uniform cross-section: CNC turning can only produce parts with a uniform cross-section. More complex geometries will require using another machining process, such as milling.</li></ul><h2 data-counter-attr="value20">Conclusion</h2>Turning is one of the manufacturing industry’s cornerstones. This manufacturing technique produces the most accurate results for axisymmetric components. CNC turning machines are capable of producing a variety of shapes and sizes with great accuracy. The process is ideal for both small-scale production runs, as well as mass production. Many CNC turning processes are suited to different materials and parts. Large CNC machining centres now have both CNC milling and turning capabilities for increased productivity.

In this article, we'll provide a comprehensive overview of CNC turning technology, its applications across industries such as aerospace and automotive, and its significance in precision engineering.

CNC Turning Technology Overview

Micro-scale diaphragms are critical components in a wide range of applications, including sensors, actuators, valves, pumps, and microfluidic devices. These thin, flexible membranes play a crucial role in converting various forms of energy, such as sound waves, pressure changes, or mechanical motion, into electrical signals or physical displacements. The performance and reliability of these devices heavily rely on the precision, durability, and responsiveness of the metal diaphragms, making their design and manufacturing process critical for diverse industries, such as consumer electronics, healthcare, automotive, aerospace, and industrial automation.&nbsp;As technology advances and the demand for miniaturization and enhanced performance grows, the need for high-precision, customizable, and reliable micro-scale diaphragms has become increasingly important.&nbsp;<h2 id="isPasted">Challenges in manufacturing&nbsp;micro-scale&nbsp;diaphragms</h2>Manufacturing micro-scale diaphragms presents a number of challenges due to the small dimensions, strict tolerances, and high precision required for their proper functioning.&nbsp;To ensure optimal performance and reliability in various applications,&nbsp;several&nbsp;key&nbsp;factors need to be taken into consideration, namely materials, thickness, geometry, environmental influence, and production method.<ul><li>Material:&nbsp;The choice of material for the diaphragm significantly impacts its mechanical, thermal, and chemical properties. Materials with high strength, low mass, and excellent stability are typically preferred. Common materials used for micro-scale diaphragms include nickel, nickel alloys, copper, gold, titanium, etc.</li><li>Thickness:&nbsp;The thickness of the diaphragm directly affects its sensitivity, response time, and mechanical behavior. Ultra-thin diaphragms offer improved sensitivity and faster response times but may be more susceptible to damage or deformation. Precise control over the diaphragm thickness is essential for achieving the desired performance characteristics.</li><li>Geometry:&nbsp;Common diaphragm shapes include circular, square, or rectangular membranes, as well as more complex forms like corrugated or multi-layered structures.&nbsp;Micro-scale diaphragms often require complex geometries, fine features, and integrated structures to enhance their functionality and performance.</li><li>Environmental factors:&nbsp;Micro-scale diaphragms may be exposed to various environmental factors, such as temperature fluctuations, humidity, corrosive chemicals, or mechanical stress, depending on the application. Ensuring the diaphragm's stability, durability, and performance under these conditions is crucial for reliable operation.</li><li>Production&nbsp;method:&nbsp;Several manufacturing processes can be used to produce&nbsp;miniaturized&nbsp;thin metal diaphragms, including Electroforming, Chemical Etching, and Laser Cutting. Chemical Etching can produce diaphragms with complex shapes and fine features, but it is less precise than Electroforming. With Laser Cutting, some processes can produce very thin metal diaphragms at high precision levels, but it might not be the most cost-effective option for large-scale production. When it comes to high-precision micro-scale diaphragms, Electroforming is the ideal solution, from prototyping to mass production. </li></ul><h2>Electroformed high precision diaphragms: solutions for next-gen miniature applications</h2><a href="https://www.vecoprecision.com/electroforming/electroforming-process/" rel="noopener" target="_blank">E</a><a href="https://www.vecoprecision.com/electroforming/electroforming-process/" rel="noopener" target="_blank">lectroforming is a precise and versatile process</a> for creating thin metal parts with intricate geometries. It provides high-precision micro diaphragm solutions for a wide range of applications, especially next-gen miniature solutions. With Electroforming, high-precision diaphragms can be made with benefits including ultra-thin construction, complex geometries, ultra-smooth surfaces, and excellent mechanical properties.<iframe src="https://www.youtube.com/embed/_fuJtFcfhPw?&amp;wmode=opaque&amp;rel=0&amp;enablejsapi=1&amp;origin=https://www.wevolver.com" frameborder="0" allowfullscreen="" class="fr-draggable" data-lf-form-tracking-inspected-kn9eq4roawkarlvp="true" data-lf-yt-playback-inspected-kn9eq4roawkarlvp="true" data-lf-vimeo-playback-inspected-kn9eq4roawkarlvp="true" style="width: 789px; height: 436px;"></iframe> <h2>Key features of Electroformed micro diaphragms </h2><ul><li>High precision and accuracy:&nbsp;Electroforming is a highly precise and well controlled process that can produce miniature diaphragms with intricate geometries and tight tolerances. The feature size of Electroformed diaphragms can be controlled down to the micron level, with accuracy as high as ±1 µm.</li><li>Ultra-thin diaphragms:&nbsp;Electroforming allows for creating diaphragms with thicknesses down to 5 µm. Ultra-thin diaphragms offer improved sensitivity, faster response times, and reduced mass, which are crucial for applications requiring high-speed actuation or detecting subtle changes in pressure, sound, or other stimuli.</li><li>Design flexibility:&nbsp;Electroforming enables the creation of diaphragms with complex shapes, fine features, and integrated structures in a single, seamless process. This flexibility allows for the optimization of diaphragm performance based on specific application requirements, such as sensitivity, frequency response, or load capacity.</li><li>Ultra-smooth surface:&nbsp;Electroformed diaphragms usually have an inherently smooth surface finish, which can be advantageous for reducing friction&nbsp;and improving the diaphragm's acoustic properties.</li><li>Durability and Reliability:&nbsp;Electroformed micro-scale diaphragms exhibit excellent mechanical properties, such as high strength, high hardness, and superior resilience.&nbsp;These properties ensure the long-term durability and reliability of the diaphragms, even in demanding operating conditions or harsh environments.</li></ul> * Disclaimer: Technical specifications and feasibility are subject to variation on a case-by-case basis. Learn more about technical capabilities by checking our<a href="https://www.vecoprecision.com/electroforming/design-guideline/" rel="noopener" target="_blank">&nbsp;design guideline</a>.

Electroforming, a highly precise and versatile manufacturing process, has emerged as a superior solution for creating ultra-thin, complex, and high-performance diaphragms that cater to the unique requirements of various applications.

Electroformed micro diaphragms empowering next-gen miniature applications

InDro Robotics – as always – has been hard at work on innovative new products. And we’re particularly proud of our latest accomplishment: The InDro Controller.It’s an all-in-one solution for operating virtually any type of robot from a highly secure console. It’s completely robot-agnostic, very easy to use – and exceedingly powerful. We’ll get into the details as we go, but first let’s hear from Front End Developer RJ Bundy with an elevator pitch.“It’s an all-in-one data visualization, robot management and robot control software,” he says. “Whether&nbsp;you’re a student first learning how to use a robot or you’re a commercial giant, you’d be able to manage and maintain all of your robots.”He’s not exaggerating. We walked through a demo of this system recently, with Head of R&amp;D Sales Luke Corbeth at the controls and Bundy explaining the various features. We connected remotely with one of our InDro robots. The software immediately detected all of the sensors on the platform, offering up a display of windows showing the data they were collecting with minimal latency.“It can handle all sorts of data,” says Bundy. “It doesn’t matter if the robot has standard or custom sensors, InDro Controller can automatically detect and visualize them. For example, if you added a radar unit to an existing robot, the system will pick up on that immediately.”Of course, it has teleoperation. Missions can be run manually or autonomously (with InDro’s autonomy stack loaded onto any ROS-based robot).“We have a GPS-based autonomy – which is better for outdoors – and then we have a SLAM- (Simultaneous Localisation and Mapping) based autonomy which is ideal for indoors,” says Corbeth.And while InDro Controller has very complex capabilities, it’s a snap to use.“Once it’s set up, it’s pretty straightforward to initiate the mission. Even someone without any robotics knowledge could do it,” he adds.Below: The Pilot View mode in InDro Controller. Data from any desired sensors is displayed with minimal latency via a highly secure connection.<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzE4MjkyNzQ3Mzk1LVBpbG90LVZpZXcucG5nIGNvcHkuanBnIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" style="width: 100%px;" class="fr-fic fr-dib" alt="Teleoperation Pilot View"><h3 id="isPasted">Highly Secure</h3>Regardless of whether you’re a startup, researcher, or a major corporation collecting sensitive data – security is important.&nbsp;InDro Controller has been built with that in mind.“We’ve created an interface that makes it very hard for a third party to intercept any of those commands or the data coming from the robot to you.”Though the person controlling the robot is the primary login, others with a secure login can also monitor the missions remotely from anywhere in the world. The software can store as many repeatable missions as you can throw at it, and you can initiate a previously stored mission with a single click.<h3> </h3><h3>Mission Planning</h3>Mission planning could not be simpler.For the first mission, the pilot would manually control the robot. InDro Controller uses an Xbox controller plugged into your computer for intuitive operation (though other options are available). All buttons on the Xbox device can be quickly mapped to carry out specific functions.InDro Controller tracks everything you’ve done – and we mean everything – and saves it as a repeatable autonomous mission.“If you manually drive the robot somewhere, it will remember it’s been there and it’ll be able to go back, follow that same path every time. It will also remember to carry out any specific actions you’ve taken at those points of interest, including camera angles, zoom, etc.” says Bundy.The mission planner also automatically loads a map to locate your robot (you also have the option of satellite view), so you can monitor exactly where it is on any given mission.And, of course, it can do this for an entire fleet of robots.Below: InDro Controller shows Points of Interest – which can be repeated with saved missions<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzE4MjkyODA1NzE1LUF1dG9ub215LUdob3N0cy5wbmcgY29weS5qcGciLCJlZGl0cyI6eyJyZXNpemUiOnsid2lkdGgiOjk1MCwiZml0IjoiY292ZXIifX19" style="width: 100%px;" class="fr-fic fr-dib"> <h3 id="isPasted">Highly Customizable</h3>InDro Controller has been designed to allow users to easily customize the user interface for any robot, any mission, and any dashboard view. Multiple streams of data, including upload and download speeds, battery levels and overall robot health are available at a glance. Oh, and did we mention it also works with third-party autonomy stacks?“The dashboard, the cameras, the heads up display on the autonomous missions – those all can be customized,” says Bundy. “We’re also adding other personal user customizations, like a light and dark mode, metric conversion, schedule missions – all the kinds of features you could want.”InDro Controller already works exceptionally well. But – as with all of our R&amp;D projects – it will continually be refined with additional features and functionality.“We’re heavily invested in continuously improving the software,” says Corbeth. “So regardless of which version you’re shipped, know that this is something that InDro Robotics is constantly developing and improving with client feedback in mind to ultimately provide the best mission planning, teleoperations and development software tool in the robotics industry.”Speaking of versions, there’s a simpler version of InDro Controller – which does not have the autonomy features – already being used for missions in the academic world. Feedback has been excellent.“Users tell us they find InDro Controller Lite exceedingly powerful, but also very simple to use. That was exactly our goal in developing this product,” says Corbeth.Academics and corporate innovation groups could take advantage of the Lite version, while the Industrial package is intended for solving more complex problems in an industrial environment.&nbsp;<h3>Satisfying R&amp;D</h3>For Front End Developer Bundy, who oversaw this project with support from other engineering staff, it’s been a hugely satisfying – and challenging – project.“A lot of the customization features were pretty difficult because it has to be robust and dynamic, which is always tough,” he says. “This is a relatively complicated application and I’ve managed to put together something pretty nice and functional – and it will only get better. “I’ve had a bunch of other help, but putting together the UI for InDro Controller has been, and continues to be, highly satisfying.”<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzE4MjkyOTIxNTg4LUFkbWluLnBuZyBjb3B5LmpwZyIsImVkaXRzIjp7InJlc2l6ZSI6eyJ3aWR0aCI6OTUwLCJmaXQiOiJjb3ZlciJ9fX0=" style="width: 100%px;" class="fr-fic fr-dib"><h3 id="isPasted">InDro's Take</h3>We’re obviously excited about InDro Controller. And we’re particularly excited because we have a forthcoming piece of hardware – the InDro Module. It’s a small box with a lot of brains that can be added to any robot to increase functionality and enable the seamless addition of sensors and other modifications (as well as pre-loaded autonomy stack and ROS drivers). We’ll have more on that soon, but it’s the perfect match for InDro Controller for users with complex requirements.For the moment, we’re looking forward to putting both the Lite and Industrial versions into the hands of clients.“When we first began remote teleoperation several years ago, we relied on third-party software as the UI,” says InDro Robotics CEO Philip Reece. “But we found it wasn’t powerful or customizable enough for our needs. It also required that we have our own autonomy stack – and we did – but many clients do not. InDro Controller comes with our proprietary autonomy stacks for both outdoor and GPS-denied locations. And, as noted previously, this is a long-term project, where even early adopters can be assured the package will be continuously refined with additional features.”Word has already been spreading in the R&amp;D and commercial fields about this product, and the feedback from those using the Lite version has been outstanding. Interested in learning more or seeing a demo? Contact Luke Corbeth <a href="https://indrorobotics.ca/connectwithanexpert/" target="_blank">here</a>.

An all-in-one solution for operating virtually any type of robot from a highly secure console.

InDro Controller: A Simple Solution to Complex Robotics Missions

The world population is expected to climb to 9.7 billion in 2050.&nbsp;With significant soil shrinkage, it will be an immense challenge to feed them all.&nbsp;How can we feed this amount of people in these conditions?Wageningen University &amp; Research is spearheading a pilot project focused on advancing cucumber plant phenotyping with unprecedented speed and accuracy. Leveraging Photoneo’s cutting-edge MotionCam-3D Color camera, they achieve fast and high-quality scanning of plants for the creation of their digital twins with color and texture. The aim is to understand cucumber plant development and optimize crop yields.Partner:<a href="https://www.wur.nl/en.htm" target="_blank">Wageningen University &amp; Research</a>Challenge:In the pursuit of understanding plant development and optimizing crop yields, researchers face the challenge of accurately measuring various aspects of plant growth over time. In the case of cucumber plants, tracking parameters such as flower position, leaf size, plant height, and fruit maturation presents a complex task. In a pilot project conducted at The Netherlands Plant Eco-phenotyping Centre (NPEC), a team from the Wageningen University &amp; Research is testing the adoption of 3D vision to create precise and accurate 3D models of cucumber plants and thus advance cucumber plant phenotyping to an unprecedented level.<figure><img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzE2NDcxMjIzMzk3LTE3MTY0NzEyMjMzOTcucG5nIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" alt="Cucumber plant phenotyping with Photoneo 3D vision" width="780" height="585" srcset="https://www.photoneo.com/wp-content/uploads/2024/04/20240306_084150-400x300.jpg 400w, https://www.photoneo.com/wp-content/uploads/2024/04/20240306_084150-1024x768.jpg 1024w, https://www.photoneo.com/wp-content/uploads/2024/04/20240306_084150-768x576.jpg 768w, https://www.photoneo.com/wp-content/uploads/2024/04/20240306_084150-1536x1152.jpg 1536w, https://www.photoneo.com/wp-content/uploads/2024/04/20240306_084150-2048x1536.jpg 2048w, https://www.photoneo.com/wp-content/uploads/2024/04/20240306_084150-320x240.jpg 320w" sizes="(max-width: 780px) 100vw, 780px" class="fr-fic fr-dii"><figcaption>Picture: Cucumber plant phenotyping with Photoneo MotionCam-3D camera</figcaption></figure>Solution:<a href="https://www.photoneo.com/motioncam-3d/" target="_blank">MotionCam-3D Color</a>To tackle the above challenge, researchers have turned to high-tech tools, using the Photoneo MotionCam-3D Color camera. By leveraging the capabilities of this advanced camera, attached to a robot moving around the plant, researchers can precisely localize and analyze individual plant parts.Utilizing the MotionCam-3D Color, the solution meticulously captures intricate details of cucumber plants with unparalleled precision. Unlike conventional 3D scanners that need to pause for scans, MotionCam-3D can revolve around the plant and provide high-quality 3D scans even in motion, ensuring unparalleled accuracy and optimizing time efficiency.<figure><img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzE2NDcxMjIzNTUzLTE3MTY0NzEyMjM1NTMucG5nIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" alt="3D scanning plants with Photoneo MotionCam-3D Color" width="780" height="228" srcset="https://www.photoneo.com/wp-content/uploads/2024/04/Plant-scans-collage-400x117.png 400w, https://www.photoneo.com/wp-content/uploads/2024/04/Plant-scans-collage-1024x300.png 1024w, https://www.photoneo.com/wp-content/uploads/2024/04/Plant-scans-collage-768x225.png 768w, https://www.photoneo.com/wp-content/uploads/2024/04/Plant-scans-collage-480x141.png 480w, https://www.photoneo.com/wp-content/uploads/2024/04/Plant-scans-collage.png 1200w" sizes="(max-width: 780px) 100vw, 780px" class="fr-fic fr-dii"><figcaption>Picture: 3D scans of cucumber plants from Photoneo MotionCam-3D Color</figcaption></figure>From the 3D scans of plants, 3D models with texture and color are constructed using Photoneo’s 3D Instant Meshing software. This software brings a big shift to 3D model creation as it enables users to create 3D models from a continuous stream of 3D scans taken by MotionCam-3D without interruption.The solution developed and tested by NPEC facilitates automated harvesting by allowing for unprecedented accuracy in scanning and measuring plant characteristics defined by shape, color, and texture. The camera’s scanning ability enables the creation of detailed digital twins for plant models, providing valuable insights into plant development and growth patterns.Discussion:The implementation of the Photoneo MotionCam-3D Color camera marks a significant advancement in plant phenotyping processes. By collecting detailed data on plant characteristics, researchers can gain deeper insights into plant development, leading to more informed decision-making in agricultural practices.The ability to accurately measure and track plant growth over time holds the potential to address challenges such as labor shortages in agriculture and optimize yields in the long term. With this innovative approach, researchers are paving the way for a more prosperous and sustainable future in agriculture.Would you like to know more about Photoneo technology and how it can benefit your applications? <a href="https://www.photoneo.com/contact-us/?utm_source=A3&utm_medium=Case%20study&utm_campaign=Harnessing%20cutting-edge%203D%20vision%20for%20automated%20cucumber%20plant%20phenotyping" target="_blank" rel="noopener noreferrer">Contact the Photoneo team</a>.

Harnessing cutting-edge 3D vision for automated cucumber plant phenotyping

Wageningen University & Research is spearheading a pilot project focused on advancing cucumber plant phenotyping with unprecedented speed and accuracy, leveraging Photoneo's cutting-edge MotionCam-3D Color camera for the creation of digital twins with color and texture. 

<h2 id="isPasted">1. excellent surface finishing that enhances optical performance</h2>Electroformed optical parts exhibit excellent surface smoothness free from defects and irregularities, which is crucial for achieving high image quality and resolution. The smooth surfaces minimize light scattering and diffraction, resulting in sharper and clearer images. This is particularly important in applications such as high-resolution imaging systems, microscopy, and telescopes, where even the slightest surface imperfections can lead to image degradation.Moreover, the high reflectivity of Electroformed metal surfaces contributes to increased light throughput and efficiency in optical systems. With <a href="https://www.vecoprecision.com/electroforming/" rel="noopener" target="_blank">Electroforming</a> mirror-like finishing can be achieved that allows for efficient reflection and transmission of light, minimizing losses due to absorption or scattering. This is particularly beneficial in applications where light collection and efficiency are critical, such as in astronomical telescopes, spectrometers, and illumination systems. The increased light throughput and efficiency of electroformed optical parts lead to improved signal-to-noise ratios, higher sensitivity, and better overall performance of the optical system.<h2>2. superior durability and resistance that increase product reliability and longevity</h2>Electroformed optical parts demonstrate excellent resistance to environmental factors, such as moisture, corrosion, and chemical exposure, which is especially important in applications where the optical parts are exposed to harsh or corrosive environments, such as in marine or industrial settings. The ability of electroformed optical parts to withstand these environmental challenges ensures their long-term reliability and performance stability, which eliminates the need for frequent recalibration or adjustments, reducing downtime and increasing the overall efficiency of the optical system.The increased durability and reliability also translate to reduced maintenance and replacement costs over the lifetime of the optical component. Unlike other manufacturing methods that may produce parts with shorter lifespans or require frequent repairs, electroformed optical parts maintain their performance and integrity for extended periods. This longevity is particularly valuable in applications where the optical components are difficult to access or replace, such as in satellite systems or deep-sea instrumentation.<h2>3. Precision engineering capabilities that enable advanced optical designs and configurations</h2>As an&nbsp;<a href="https://www.vecoprecision.com/electroforming/electroforming-process/" rel="noopener" target="_blank">Additive Manufacturing process</a>, Electroforming technology offers the unique ability to integrate multiple optical functions into a single component. With Electroforming, it is possible to create complex optical structures that combine several optical elements. This simplifies the overall optical system, reduces the number of components required, and improves the alignment and stability of the system.Electroforming technology also offers excellent design flexibility. As Electroforming allows for the creation of complex, &nbsp;freeform optical surfaces, it enables the realization of advanced optical designs and configurations that may be challenging or impossible to achieve with traditional manufacturing methods. This design freedom opens up new possibilities for optical engineers to develop innovative and high-performance optical systems.<h2>4. Miniaturization and precision features that improve user experience</h2>Electroformed optical parts play a crucial role in enhancing the user experience. For example in consumer electronics, particularly in imaging devices such as smartphones, digital cameras, and virtual reality headsets, the high precision and surface quality of electroformed lenses and mirrors enable the capture and display of clearer and sharper images, with reduced distortions and aberrations. Users benefit from improved image quality, higher resolution, and better color reproduction, resulting in a more immersive and satisfying visual experience.The miniaturized optical parts enabled by Electroforming also allow for the design of sleeker and more portable consumer devices, further enhancing user convenience and satisfaction. This is particularly valuable in applications where size and weight are critical factors, such as in smartphones, wearable devices, and portable medical instruments. By incorporating high-precision miniaturized optical parts, manufacturers can design devices that are more compact, lightweight, and ergonomic, making them easier to carry and use on the go.In conclusion, electroformed optical parts offer a wide range of benefits, making electroformed optical parts a preferred choice for various industries, including consumer electronics, automotive, aerospace, scientific instrumentation, and medical devices.

Electroforming technology has emerged as the most suitable method for manufacturing high-quality optical parts due to its unique combination of high precision, material properties, and design flexibility.  

Applications of Electroforming: why Electroforming is the ideal solution for manufacturing optical parts

3D scanning of the human back is a modern method that&nbsp;helps noninvasively identify disorders such as scoliosis.&nbsp;Using a 3D scanning approach provides a noninvasive method that can prevent invasive medical procedures&nbsp;and&nbsp;radiation risks&nbsp;from medical X-ray examinations. The Photoneo MotionCam-3D provides&nbsp;accurate and high-resolution 3D scans even in motion, which makes it the ideal choice for scanning the human body.Authors:Mirko Kaiser (1,2), Tobia Brusa (1), Marco Wyss (1), Saša Ćuković (2), Martin Bertsch (1,2), William R. Taylor (2), and Volker M. Koch (1)<ol><li>Biomedical Engineering Lab, <a href="https://www.bfh.ch/en/" target="_blank">Bern University of Applied Sciences</a>, 2501 Biel, Switzerland</li><li><a href="https://movement.ethz.ch/" target="_blank">Laboratory for Movement Biomechanics, ETH Zurich</a>, 8092 Zürich, Switzerland</li></ol>Challenge:Adolescent idiopathic scoliosis (AIS) is an abnormal curvature of the spine that appears in late childhood or adolescence. The early screening of children and adolescents is crucial to identify and prevent the further progression of AIS. Doctors often use tools like scoliometers to estimate the spine’s angle noninvasively.&nbsp;3D scanners are also used to estimate spine deformities but&nbsp;not all scanners are sufficiently good for this purpose. The authors of this pilot study tested multiple 3D scanning technologies on 30 AIS patients and 76 healthy people to identify the minimal resolution required to capture the topography and deformities of the human back.&nbsp;<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzEyNzUwNzgzOTQzLTE3MTI3NTA3ODM5NDMucG5nIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" alt="3D scanning for scoliosis diagnistics_Workflow" width="774" height="410" srcset="https://www.photoneo.com/wp-content/uploads/2024/03/WORKFLOW_Picture7-400x212.jpg 400w, https://www.photoneo.com/wp-content/uploads/2024/03/WORKFLOW_Picture7-1024x543.jpg 1024w, https://www.photoneo.com/wp-content/uploads/2024/03/WORKFLOW_Picture7-768x407.jpg 768w, https://www.photoneo.com/wp-content/uploads/2024/03/WORKFLOW_Picture7-1536x814.jpg 1536w, https://www.photoneo.com/wp-content/uploads/2024/03/WORKFLOW_Picture7-453x240.jpg 453w, https://www.photoneo.com/wp-content/uploads/2024/03/WORKFLOW_Picture7.jpg 1568w" sizes="(max-width: 774px) 100vw, 774px" class="fr-fic fr-dii">Solution:<a href="https://www.photoneo.com/motioncam-3d/" target="_blank">MotionCam-3D</a>The evaluation is based on a dataset of scoliotic patients, consisting of 30 optical captures of the human back, and a dataset containing 76 healthy subjects.The capturing was carried out using different 3D acquisition systems:a) Photoneo’s patented Parallel Structured Light&nbsp;technology implemented in MotionCam-3D M+b) Structured light with TIDA-00254 (DLP Lightcrafter 4500) and a monochrome 2D camera from HIKROBOT (MV-CA023-10UM)c) Active stereo with Lightcrafter 4500 and two monochrome 2D cameras from HIKROBOTd) Single-shot structured light with the Orbbec Astra Minie) Active stereo with Intel D415&nbsp;<figure><img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzEyNzUwNzgzNzU4LTE3MTI3NTA3ODM3NTgucG5nIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" alt="3D back shape captures from Photoneo MotionCam-3D and other 3D vision technologies" width="947" height="353" srcset="https://www.photoneo.com/wp-content/uploads/2024/03/Three-dimensional-back-shape-captures-from-a-Photoneo-MotionCam-3D-b-structured-light-with-TIDA-00254-c-active-stereo-with-BoofCV-d-Orbbec-Astra-Mini-e-Intel-D415.-400x149.jpg 400w, https://www.photoneo.com/wp-content/uploads/2024/03/Three-dimensional-back-shape-captures-from-a-Photoneo-MotionCam-3D-b-structured-light-with-TIDA-00254-c-active-stereo-with-BoofCV-d-Orbbec-Astra-Mini-e-Intel-D415.-480x179.jpg 480w, https://www.photoneo.com/wp-content/uploads/2024/03/Three-dimensional-back-shape-captures-from-a-Photoneo-MotionCam-3D-b-structured-light-with-TIDA-00254-c-active-stereo-with-BoofCV-d-Orbbec-Astra-Mini-e-Intel-D415..jpg 742w" sizes="(max-width: 947px) 100vw, 947px" class="fr-fic fr-dii"><figcaption>Picture: 3D back shape captures from: a) Photoneo MotionCam-3D b) Structured light with TIDA-00254 c) Active stereo with BoofCV d) Orbbec Astra Mini e) Intel D415</figcaption></figure>&nbsp;The Photoneo MotionCam-3D is an industrial area-scan 3D camera that is powered by Photoneo’s patented Parallel Structured Light technology. While conventional structured light technologies need to emit several light patterns in a sequence, the Parallel Structured Light&nbsp;technology allows capturing a number of patterns in one laser sweep thanks to the proprietary COMPIS sensor.Thanks to this, MotionCam-3D provides high-resolution and submillimeter-accuracy 3D data even in motion. This makes it an ideal choice for applications involving 3D scanning of the human body.Because of its unique features and unequalled performance level, MotionCam-3D was used as a reference&nbsp;and ground truth for 3D scanning in this pilot study.<figure><img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzEyNzUwNzgzODk2LTE3MTI3NTA3ODM4OTYucG5nIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" alt="Photoneo MotionCam-3D used for scanning the human back" width="813" height="504" srcset="https://www.photoneo.com/wp-content/uploads/2024/03/Photoneo-MotionCam-3D-used-for-scanning-the-human-back-400x248.png 400w, https://www.photoneo.com/wp-content/uploads/2024/03/Photoneo-MotionCam-3D-used-for-scanning-the-human-back-1024x635.png 1024w, https://www.photoneo.com/wp-content/uploads/2024/03/Photoneo-MotionCam-3D-used-for-scanning-the-human-back-768x476.png 768w, https://www.photoneo.com/wp-content/uploads/2024/03/Photoneo-MotionCam-3D-used-for-scanning-the-human-back-387x240.png 387w, https://www.photoneo.com/wp-content/uploads/2024/03/Photoneo-MotionCam-3D-used-for-scanning-the-human-back.png 1460w" sizes="(max-width: 813px) 100vw, 813px" class="fr-fic fr-dii"><figcaption>Picture: Photoneo MotionCam-3D</figcaption></figure>&nbsp;The scan data was processed using three approaches:1.) The first approach used a frequency analysis of a ground-truth 3D representation to obtain an initial estimate of its contained frequencies. This estimate was used in the second and third approaches as the initial cut-off frequency.&nbsp;2.) The second approach compared the shape of the reduced-quality 3D representation with the ground-truth shape. This approach took a ground-truth 3D representation of the object of interest (in this case, the human back) as the input. The ground-truth 3D representation can be either captured using a very accurate 3D acquisition system (in this case, Photoneo MotionCam-3D, with a point size of 0.52 mm, @z = 900 mm, and accuracy &lt; 0.3 mm) or delivered as a CAD representation (e.g., for artificial objects).3.) The third approach compared the symmetry line of the reduced-quality 3D representation with its benchmark.Discussion:The results of this pilot study suggest that for accurate scans of the human back, a resolution of 2 to 5 millimeters is necessary, and a camera resolution of at least 640 × 480 pixels is recommended for future studies.The optical 3D systems evaluated in this paper are summarized below:<table width="803"><tbody><tr><td>System</td><td>Resolution&nbsp;</td><td>Accuracy</td></tr><tr><td>Photoneo MotionCam-3D M+</td><td>1680 × 1200 resp. 1120 × 800&nbsp;</td><td>error &lt; 0.3 mm at 0.9 m</td></tr><tr><td>SL/AS with TIDA &amp; HIKROBOT</td><td>912 × 1140 resp. 1920 × 1200&nbsp;</td><td>error ~1 mm at 1 m</td></tr><tr><td>Intel D415</td><td>1280 × 720&nbsp;</td><td>error &lt; 2% up to 2 m</td></tr><tr><td>Orbbec Astra Mini</td><td>640 × 480</td><td>error &lt; 3 mm at 1 m</td></tr></tbody></table>All tested systems satisfy the required minimal resolution to capture the human back.The Photoneo MotionCam-3D also satisfies the minimal required spatial resolution. The results&nbsp;confirm that the Photoneo MotionCam-3D is a valid choice as a ground-truth-capturing&nbsp;device&nbsp;because&nbsp;the accuracy error of less than 0.3 mm is three times lower than the required spatial resolution resulting from the first approach (1 mm) and seven to seventeen times lower than the required spatial resolution resulting from the second and third approaches (2 mm to 5 mm).The Photoneo MotionCam-3D is thus a valid option for capturing the human back.The approaches and recommendations in the paper can be used to obtain an approximate estimate of the minimal required spatial resolution and the minimal required camera and projector resolution. However, the authors recommend additional practical measurements with such systems to confirm the requirements for individual applications.&nbsp;The full paper titled “Minimal Required Resolution to Capture the 3D Shape of the Human Back—A Practical Approach” was published by PMC PubMed Central, the National Library of Medicine.You can <a href="https://www.ncbi.nlm.nih.gov/pmc/articles/PMC10537399/" target="_blank">access the full paper here</a>.Would you like to discuss your use case with the Photoneo team and how Photoneo technology can help you achieve your desired results? <a href="https://www.photoneo.com/contact-us/?utm_source=Wevolver&utm_medium=Case%20study&utm_campaign=3D%20scanning%20for%20scoliosis%20diagnostics" target="_blank" rel="noopener noreferrer">Contact Photoneo</a>.

Using a 3D scanning approach such as Photoneo MotionCam-3D for scoliosis diagnosis provides a noninvasive method that can prevent invasive medical procedures and radiation risks from medical X-ray examinations.

3D scanning for scoliosis diagnostics

Electroforming is a metal forming process used to manufacture high-precision and high-performance components. Its unique combination of high resolution, excellent strength, chemical resistance, and unparalleled design flexibility make it the manufacturing technology of choice for fabricating advanced filtration components where precision, performance, and reliability are paramount. This article introduces typical applications of Electroforming in the field of filtration in the Food &amp; Beverage industry.<h2>sugar filtration screens</h2>In sugar manufacturing, filtration is a critical process for separating sugar crystals from the massecuite/thick juice. The performance of a&nbsp;<a href="https://www.vecoprecision.com/products/sugar-screens/" rel="noopener" target="_blank">sugar screen</a> directly impacts sugar yields and sugar quality. As the original developer and the world’s largest manufacturer, Veco manufactures Electroformed sugar filtration screens that&nbsp; deliver anti-clogging performance, smoother surfaces, enhanced durability, and higher throughput compared to conventional filtration media.<img data-fr-image-pasted="true" src="https://insights.vecoprecision.com/hs-fs/hubfs/Veco/Images/1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg?width=1200&amp;height=429&amp;name=1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg" width="1200" height="429" alt="sugar sieve" srcset="https://insights.vecoprecision.com/hs-fs/hubfs/Veco/Images/1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg?width=600&amp;height=215&amp;name=1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg 600w, https://insights.vecoprecision.com/hs-fs/hubfs/Veco/Images/1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg?width=1200&amp;height=429&amp;name=1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg 1200w, https://insights.vecoprecision.com/hs-fs/hubfs/Veco/Images/1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg?width=1800&amp;height=644&amp;name=1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg 1800w, https://insights.vecoprecision.com/hs-fs/hubfs/Veco/Images/1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg?width=2400&amp;height=858&amp;name=1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg 2400w, https://insights.vecoprecision.com/hs-fs/hubfs/Veco/Images/1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg?width=3000&amp;height=1073&amp;name=1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg 3000w, https://insights.vecoprecision.com/hs-fs/hubfs/Veco/Images/1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg?width=3600&amp;height=1287&amp;name=1%20-%20sugar%20sieve%20all%20original_BAS7503.jpeg 3600w" sizes="(max-width: 1200px) 100vw, 1200px" id="isPasted" class="fr-fic fr-dii">The Electroformed sugar screens are engineered with unique bell-mouth-shaped apertures that prevent clogging and blinding during use. This anti-clogging design provides consistent throughput and maximizes the efficiency of the filtration process. The Electroforming process also enables an ultra-smooth screen surface finish devoid of any burrs or bumps, preventing buildup on the screen surface and contributing to the self-cleaning effect. In addition, Veco’s Electroformed sugar screens last longer with less maintenance and higher efficiency. Veco Life in particular lasts up to twice as long as standard screens. What’s more, Veco provides sugar screens with exceptionally high open area, which translates to throughput increases of up to 170%, maximizing the processing capacity and sugar yields.<h2>coffee filters</h2><img data-fr-image-pasted="true" src="https://insights.vecoprecision.com/hs-fs/hubfs/_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg?width=717&amp;height=325&amp;name=_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg" width="717" height="325" alt="coffee filter" srcset="https://insights.vecoprecision.com/hs-fs/hubfs/_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg?width=359&amp;height=163&amp;name=_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg 359w, https://insights.vecoprecision.com/hs-fs/hubfs/_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg?width=717&amp;height=325&amp;name=_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg 717w, https://insights.vecoprecision.com/hs-fs/hubfs/_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg?width=1076&amp;height=488&amp;name=_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg 1076w, https://insights.vecoprecision.com/hs-fs/hubfs/_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg?width=1434&amp;height=650&amp;name=_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg 1434w, https://insights.vecoprecision.com/hs-fs/hubfs/_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg?width=1793&amp;height=813&amp;name=_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg 1793w, https://insights.vecoprecision.com/hs-fs/hubfs/_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg?width=2151&amp;height=975&amp;name=_edca1f47-75d7-44e7-b612-856c365d8d70-1.jpeg 2151w" sizes="(max-width: 717px) 100vw, 717px" id="isPasted" class="fr-fic fr-dii"><a href="https://www.vecoprecision.com/products/coffee-filters/" rel="noopener" target="_blank">Coffee filters</a> play a vital role in delivering optimized coffee flavor. The hole configuration directly impacts functionality and taste. Parameters like size, shape, profile, and surface smoothness are crucial to prevent clogging and channeling while allowing efficient throughput. Veco utilizes its expertise in Electroforming technology to engineer filter screens with superior hole configurations, resulting in smooth, flavorful coffee free of particulates.Electroforming enables the fabrication of coffee filters with specialized hole geometries to ensure efficient throughput, prevent clogging, and reduce flow restrictions. This includes innovative bell-shaped holes that actively repel particulates. The process also creates an ultra-smooth surface finish devoid of burrs that could hinder performance. In addition, Electroforming can produce micro-precision filter components with hole sizes and shapes not feasible with conventional metal fabrication. It also allows exceptionally high open area and throughput where needed.<h2>filtration screens for the production of MSG, edible oils, and more.</h2><img data-fr-image-pasted="true" src="https://insights.vecoprecision.com/hs-fs/hubfs/filtration_step_in_the_production-1.png?width=1024&amp;height=481&amp;name=filtration_step_in_the_production-1.png" width="1024" height="481" alt="filtration_step_in_the_production-1" srcset="https://insights.vecoprecision.com/hs-fs/hubfs/filtration_step_in_the_production-1.png?width=512&amp;height=241&amp;name=filtration_step_in_the_production-1.png 512w, https://insights.vecoprecision.com/hs-fs/hubfs/filtration_step_in_the_production-1.png?width=1024&amp;height=481&amp;name=filtration_step_in_the_production-1.png 1024w, https://insights.vecoprecision.com/hs-fs/hubfs/filtration_step_in_the_production-1.png?width=1536&amp;height=722&amp;name=filtration_step_in_the_production-1.png 1536w, https://insights.vecoprecision.com/hs-fs/hubfs/filtration_step_in_the_production-1.png?width=2048&amp;height=962&amp;name=filtration_step_in_the_production-1.png 2048w, https://insights.vecoprecision.com/hs-fs/hubfs/filtration_step_in_the_production-1.png?width=2560&amp;height=1203&amp;name=filtration_step_in_the_production-1.png 2560w, https://insights.vecoprecision.com/hs-fs/hubfs/filtration_step_in_the_production-1.png?width=3072&amp;height=1443&amp;name=filtration_step_in_the_production-1.png 3072w" sizes="(max-width: 1024px) 100vw, 1024px" class="fr-fic fr-dii">Monosodium glutamate (MSG) is one of the most widely used food additives in the world. A critical step in MSG production is filtration to remove impurities and particulates. High-quality filtration screens are crucial for efficient MSG purification. Electroformed filtration screens are an optimal choice for MSG filtration thanks to precise pore size, smooth surfaces, high strength, and customizability. Fabricated from nickel and other high-quality alloys, electroformed screens provide durability and corrosion resistance that withstand steam sterilization and cleaning cycles in MSG production processes. Furthermore, Electroforming enables screens to be tailored to the unique particulate characteristics, viscosity, and volumes associated with MSG processes.In&nbsp;edible oil&nbsp;manufacturing, filtration is a vital process for removing contaminants and purifying crude vegetable oils. The quality of oil filtration screens directly impacts oil quality, process efficiency, and production costs. Veco’s advanced Electroforming technology can be used to produce filtration screens that optimize edible oil purification and deliver superior contaminant retention, extended lifetimes, increased durability, and maximum process efficiency to produce the highest quality edible oils. Moreover, Electroforming enables complete customization of oil filtration screen design parameters for maximized filtration performance, lifetime, and oil quality. Across the food and beverage industry, precision-engineered electroformed filtration screens have the potential to advance processing efficiency, product purity, and quality with a wide range of applications. For example:<ul><li>For wine &amp; beer production, precision-engineered filtration screens enabled by advanced Electroforming technology can effectively remove haze-forming particles and microorganisms for stability, clarity, and health safety of alcoholic beverages.</li><li>In the production of dairy products, electroformed microfiltration screens can help remove protein and lipids from milk and whey.</li><li>In juice production, high-precision electroformed screens can be used to clarify and cold-sterilize fruit and vegetable juices while minimizing product loss. In summary, Electroforming is an essential metal fabrication technology for producing high-performance filtration components. It enables excellent control over feature profiles, pore dimensions, surface smoothness, and other properties important for efficient particle capture and flow characteristics. The versatility of Electroforming also allows a wide range of filtration solutions for applications in the Food &amp; Beverage industry.</li></ul>

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