<a href="https://www.fcmore.cl/">FC More Integral</a> is a leading engineering firm based in Chile that specializes in comprehensive solutions for the mining industry. The company manufactures, offers maintenance and repairs components of mining equipment. FC More Integral provides its services to major mining businesses, including Cerro Colorado, Collahuasi, Lomas Bayas (a Glencore company), Finning-CAT, and Komatsu, Minera Escondida, Minera Centinela and Sierra Gorda.With a strong commitment to quality, FC More Integral has established itself as a trusted partner for complex projects across Latin America. The company’s team brings together multidisciplinary expertise, enabling it to deliver tailored solutions that meet each client’s unique challenges.<h2>Legacy inspection techniques are no longer effective for Latin America’s booming mining sector</h2>In the mining industry, maintaining and repairing large-scale equipment is a critical challenge, especially when it comes to the integrity of components and assemblies. Traditional visual inspections and manual 3D measurement techniques can be prone to human error, resulting in overlooked issues that lead to costly component failures and fleet downtimes.According to Robert Valenzuela, Manager of Engineering, Administration and Quality at FC More Integral, there was—and still is—a growing need in the Latin American mining sector for more accurate and reliable methods to evaluate, repair, and improve parts to ensure equipment performance and operational efficiency.The team at FC More Integral wanted to find a better approach, using the latest metrology technologies, to improve component inspections, designs, redesigns, manufacturing and quality control.<h2>Transforming 3D measurement challenges into market opportunities</h2>The FC More Integral started exploring different 3D scanning solutions. They settled on two Creaform solutions: the&nbsp;<a href="https://www.creaform3d.com/en/handyscan-3d-silver-series-professional-3d?aw_campaign=20.90.1.0-%5bBRANDED%5d-Search-Canada-EN%5bCB%5d&network=g&aw_device=c&keyword=handyscan%20silver&creative=696797456081&matchtype=p&gad_source=1&gclid=CjwKCAjwxY-3BhAuEiwAu7Y6s_kTPWwwT3s0CI-LbT6HZZSJivU99BqPjkgRqaJwqO1UZs21Z8OMIxoCJLoQAvD_BwE">HandySCAN 3D|SILVER metrology-grade 3D scanner</a> and the&nbsp;<a href="https://www.creaform3d.com/en/metrology-solutions/optical-measuring-systems-maxshot-3d">MaxSHOT 3D optical coordinate measuring system</a>.“Our customers use HandySCAN 3D|SILVER to carry out 3D measurements on smaller components and the MaxSHOT 3D to scan large components over 5 meters—and up to 30 meters,” explained Ismael Mandiola at Talentum Digital. “The results are always accurate, reliable and repeatable.”The ultimate goal was to set up a brand-new and patented service, FC Scan, using Creaform’s technologies. In addition to improving the company’s in-house workflows, the HandySCAN 3D|SILVER and MaxSHOT 3D are now leveraged to provide FC More Integral’s customers with on-site assessments.“With FC Scan, customers can obtain a range of possibilities, from a simple initial structural diagnosis to deformation or failure identification to an entire inspection cycle, which generates a real three-dimensional image of how the component is today,” Robert said. That data makes carrying out maintenance and repair work easier and more precise. FC Scan customers appreciate the higher quality of repairs, reduced lead times and minimized downtimes.Another bonus is part archiving for future reference. “We can provide customers with complete models of various components and assemblies—information that was previously unavailable to many mining companies,” he mentioned.FC More Integral’s experts are thrilled with the MaxSHOT 3D and HandySCAN 3D|SILVER. They have had a tremendously positive impact on the company’s processes and customer inspections.

The FC More Integral started exploring different 3D scanning solutions. They settled on two Creaform solutions: the HandySCAN 3D|SILVER metrology-grade 3D scanner and the MaxSHOT 3D optical coordinate measuring system.

Mining engineering firm opens new service segment thanks to 3D scanners

Point rate 64000 points/s&nbsp;Distance resolution 4.5mm&nbsp;FOV 360°x96°&nbsp;Scan distance 30m&nbsp;Performance increased by 200%&nbsp;Open source address: <a dir="ltr" href="https://t.co/u1Hr2wB1T2" rel="noopener noreferrer nofollow" target="_blank" id="isPasted">https://github.com/unitreerobotics/point_lio_unilidar…</a>

New Upgrade Released: 200% Increase in L2 4D LiDAR Performance $419 🥳


New Upgrade Released: L2 4D LiDAR Doubles Performance for 419 USD

<a href="https://www.eberhard.ch/" id="isPasted">Eberhard Unternehmungen</a> is a family-owned company with over 70 years of experience in civil engineering, railroad construction, airport construction, excavation, demolition, recycling and contaminated site remediation. With more than 650 employees, the company carries out the most complex projects with services that are both sustainable and economically viable. Based near to Zurich, Switzerland, Eberhard Unternehmungen has built an enviable reputation for first-class primary and secondary building materials, advanced technologies, and an extensive network of like-minded partners.<h2 id="isPasted">The challenge: Roadblocks with manual 3D measurement techniques</h2>For a long time, Eberhard Unternehmungen relied on manually taking 3D measurements of parts and recording the surrounding areas. Measuring components by hand was not only time-consuming but also prone to waste.Faced with production delays and extended downtimes, the company decided it was time to look for a more modern way of capturing 3D measurements. As team members scouted out technology solutions, they based their evaluations on the following criteria:<ul><li>Speed</li><li>Accuracy</li><li>Suitable for any environment</li><li>The ability to use it in any plant or on any site—with or without an external power</li><li>Easy to use and easy to rework.</li></ul>The ultimate goal was to reduce breaks in production as well as ensure smoother planning and assembly processes. This included identifying obstacles in advance for the installation and removal of parts in a sometimes highly obstructed environment.<h2>The solution: Creaform’s HandySCAN Max</h2>After its market analysis, Eberhard Unternehmungen chose <a href="https://www.creaform3d.com/en/handyscan-3d-max-series-for-large-objects">Creaform’s HandySCAN Max</a> for its ease of use, flexibility, speed, and accuracy for the reverse engineering of large parts. Creaform’s <a href="https://www.creaform3d.com/en/metrology-solutions/3d-applications-software-platforms/vxmodel-scan-cad-software-module">integrated Scan-to-CAD software module, VXmodel</a>, along with comprehensive training and support services, were also key factors in the decision.The HandySCAN Max’s user-friendly hardware and software allowed the team to adapt quickly. Although the scanning process initially had a learning curve, it soon became intuitive for operators, enabling them to capture precise 3D measurements of complex structures.Once the team was completely onboarded, they got to work on more demanding assignments. In a specific project, the team needed to replace a transfer funnel that had reached the end of its life. Without any original geometry data, they turned to the HandySCAN Max. By strategically positioning targets on the component, users were able to scan the funnel in 3D. The scan data was then processed in VXmodel, where planes and axes were generated before exporting the data into CAD for the final design. This seamless setup allowed Eberhard Unternehmungen to produce the necessary production documents for the replacement quickly and accurately. <img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1731519841820-1731519841820.png" class="fr-fic fr-dib">“Creaform’s technology has proven invaluable with its insensitivity to dust, optimal scanning range, and ability to deliver accurate 1:1 images for reverse engineering,” explained Markus Eggenberger, Project Manager of Equipment/Inventory, at the company. “HandySCAN Max and VXmodel simplified the data acquisition, saving us significant time and effort in achieving the final results.”<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1731519865599-Trichter-in-VXModel.webp" style="width: 100%px;" class="fr-fic fr-dib">Creaform’s HandySCAN Max and VXmodel help to create the 3D model of the transfer funnel<h2 id="isPasted">The results: Creaform’s HandySCAN Max accelerates reverse engineering workflows</h2>The implementation of Creaform’s 3D measurement solutions has significantly optimized the exchange and maintenance processes at Eberhard Enterprises. The team noticed tangible improvements in terms of time savings, cost reduction, and minimized downtime. The precise measurements from the HandySCAN MAX eliminate the risk of having to remanufacture parts and ensure that replacement parts fit perfectly on the first attempt. Furthermore, the robustness of the HandySCAN MAX allowed employees to work under challenging environmental conditions, thereby reducing delays in planning and installation.What are the plans for the future? The team envisions creating 3D models of all components for all upcoming replacements and maintenance work. Another testament that shifting to newer technologies is pivotal for operational efficiency!

Using the HandySCAN Max to 3D scan the transfer funnel.

Eberhard Unternehmungen chose Creaform’s HandySCAN Max for its ease of use, flexibility, speed, and accuracy for the reverse engineering of large parts. Creaform’s integrated Scan-to-CAD software module, VXmodel, along with comprehensive training and support services

Improving Construction Processes with 3D Metrology

In today’s market, it seems like all 3D scanners have similar specifications, as if manufacturers look at their competitors’ data and use the same numbers. Datasheets, marketing videos, and even product appearances all look comparable, making it difficult to distinguish quality based on technical data alone.So, when faced with multiple options, how can we identify a high-quality 3D scanner?In this blog post, Creaform presents three practical tests that require no calibrated artifact to determine whether the <a href="https://www.creaform3d.com/blog/the-difference-between-stated-accuracy-and-accredited-accuracy/">performance claimed on technical specification sheets is achievable in real-life scenarios</a> or just numbers without tangible value on paper. These tests are intended to help you identify which manufacturers have rigorously developed and tested their 3D scanners.<h2 id="isPasted">Form Defect Measurement (Cylindricity)</h2>In <a href="https://www.creaform3d.com/blog/what-is-gdt-basics-and-definitions/">GD&amp;T</a>, a form defect is the deviation of a machined part from its ideal shape, such as a plane or a cylinder. A form defect measurement is a good indication of the 3D scanner’s quality because it shows the sensor’s ability to measure the true value of the form defect. <a href="https://www.creaform3d.com/en/portable-3d-scanners">High-quality 3D scanners</a> will provide measurements very close to the nominal value, while poor-quality 3D scanners may show significant deviations.<h2>Test #1: Cylindricity Test</h2>A simple cylindricity test can provide valuable insights into the 3D scanner’s raw data quality.When assessing the quality of a 3D scanner, the primary consideration is the raw data, which undergoes an extensive point filtering process. No doubt, if the raw data is noisy and of low quality, it will lead to questionable 3D models.See how to perform a cylindricity test<h3>The Result: A Cylinder or a Mushroom</h3>If, at high resolution, you are unable to obtain a good cylindricity value and clearly see the edge of the cylinder at right angles, it suggests that the sensor is capturing poor-quality raw data. This raises concerns about the entire data capture and analysis process.When a cylinder looks like a mushroom, it indicates that the 3D scanner’s raw data is noisy. As a result, the software uses reconstruction algorithms to smooth the cylinder’s body and edges (and make the data look better), creating a mushroom shape. However, these algorithms can cause various unintended effects.&nbsp;Poor-quality raw data with lots of noise means a thick point cloud. Therefore, how do we know where the real surface is in this point cloud? How can we ensure the mesh is created using accurate raw data and real surface points? Are there any hidden smoothed surfaces at high resolution that might affect the accuracy of the mesh?<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1730455359522-3-simple-tests-2-Low-Quality-3D-Scanners-Results-1536x864.webp" style="width: 100%px;" class="fr-fic fr-dib">Mushroom effect visible with a low-quality 3D scanner<h2 id="isPasted">Creaform, Inventor of the Handheld 3D Scanner</h2>As the pioneer of handheld 3D scanners, Creaform possesses unique expertise that ensures the quality of acquired data with minimal noise. Consequently, surface reconstruction algorithms perform more effectively because they do not need to smooth low-quality surface points, thus guaranteeing <a href="https://www.creaform3d.com/blog/results-revealed-and-facts-exposed-benchmarking-two-3d-scanning-metrology-solutions-to-save-inspection-time/">consistently high quality</a>.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1730455385221-3-simple-tests-1-MetraSCAN-Black_Elite-results-1536x864.webp" style="width: 100%px;" class="fr-fic fr-dib">Evidence supporting the claim: Cylindricity measured with Creaform’s MetraSCAN BlackTM|Elite<h2 id="isPasted">Test #2: Volumetric Accuracy Test</h2>This test aims to show the consistency of the 3D scanner’s measurements. A high-quality 3D scanner must be repeatable, i.e., produce repeatable measurements with minimal variation. In contrast, a low-quality 3D scanner may yield inconsistent results when measuring the same part multiple times or when measured by several operators.Consequently, when measurements are taken multiple times on the same part, the results must be grouped and similar whether one or several operators take them.Repeatability test: One operator performs five consecutive measurementsReproducibility test: Five operators each perform the same measurementBoth tests should present grouped results.A calibrated reference tool or artifact is not required to assess volumetric accuracy. You can measure any part within a certain period (e.g., same day, same hour). The results are even more evident on large parts.See how to perform a volumetric accuracy test<h3>The Result: Same Part, Identical Dimensions or Not</h3>If the results are not grouped, it is a good indicator that the <a href="https://www.creaform3d.com/blog/do-you-have-confidence-in-your-3d-measurements-are-you-certain-they-are-accurate-repeatable-and-reliable/">volumetric accuracy</a> claimed on the datasheet is probably wrong.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1730455406648-Maximum-Deviation-Graph-1536x621.webp" style="width: 100%px;" class="fr-fic fr-dib">Ungrouped results obtained with a 3D scanner of similar price (gray columns) compared with the volumetric accuracy measured with the Creaform HandySCAN Black+TM|Elite (Blue columns)If you measure the distance between two planes that are 2 meters apart, and this distance varies by more than 15µm/m, meaning 30µm over two consecutive measurements, it is difficult to claim that the 3D scanner has a volumetric precision of 15µm/m.In other words, if you measure a car twice in a row, and the first time it measures a certain dimension, and the second time it measures 2mm less, how can the sensor have a volumetric accuracy below 1mm/m? And, when two measurements differ, which one is the correct one?<h2>Creaform, 20+ Years of Innovation in 3D Scanning</h2>Creaform has encountered similar issues during its initial years of research and development but has developed the knowledge and expertise to overcome and solve them. Given Creaform’s 10-year lead in innovation and product development over other 3D scanner manufacturers in the market, we can see what problems some manufacturers have been unable to resolve.<h2>Test #3: Thermal Stability Test</h2>Another indicator of a 3D scanner’s quality grade is its performance under varying environmental conditions, such as temperature. High-quality 3D scanners are designed to remain stable under different conditions, while poor-quality scanners may be more susceptible to environmental changes.Another way to distinguish high from low quality is the frequency to which the 3D scanner requires recalibration to maintain accuracy. High-quality 3D scanners generally remain calibrated for longer periods. In contrast, poor-quality 3D scanners might drift quickly and require frequent recalibration.To perform this test, simply connect your 3D scanner and measure a part, any part. Then, repeat the measurement after 20 minutes, 1 hour, and 2 hours. Then, place the results on top of each other. Are the results consistent?See how to perform a thermal stability test<h3>The Result: Constant Recalibration Required or Not</h3>With high-quality 3D scanners, various mechanisms (mainly software) manage thermal expansion within the sensor, ensuring stable and reliable measurements over a long period of time. However, these mechanisms are absent for low-quality 3D scanners, so results tend to drift.The solution to address repeatability and thermal drift issues is to recalibrate the 3D scanner. However, it can quickly become inconvenient, even painful, for users to recalibrate their sensor each time they use it throughout the day.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1730455428978-Thermal-Drift-Graph-1536x849.webp" style="width: 100%px;" class="fr-fic fr-dib">Drifted results obtained with a 3D scanner of similar price (gray line) compared with the thermal stability measured with the Creaform HandySCAN Black+TM|Elite over 15 minutes<h2 id="isPasted">Creaform: High-Quality Born from Rigor and Learning</h2>Since 2005, Creaform has gained extensive knowledge and expertise in software development and mechanical design. This expertise includes lens design, finite element analysis of component heating, heatsink location, and more.All this expertise in mechanical engineering has been developed for both the optomechanical structure (developing the lenses to the CMOS sensor) and the physical structure (precisely placing the handgrip on the external structure of the sensor to avoid applying pressure and moving the cameras). This insight also includes the user and factory calibration processes.Thanks to this continuous learning and improvement, Creaform has consistently been able to subtract micrometers—not only on the specification sheet but in real life. This is what we refer to as&nbsp;accredited accuracy (link to previous blog). Our focus goes beyond numbers written on data sheets. We strive to demonstrate and maintain stability and repeatability in real-world applications, always aiming to showcase the high quality of Creaform 3D scanners.

In this blog post, Creaform presents three practical tests that require no calibrated artifact to determine whether the performance claimed on technical specification sheets is achievable in real-life scenarios or just numbers without tangible value on paper.

3 Simple Tests to Recognize High-Quality 3D Scanners with no Calibrated Artifacts Required

Centurion Performance &amp; Engines is an Illinois-based manufacturer of custom performance engines and parts. It is also a custom tuning and install body shop in high demand.Founded in 2009, the company has a research and development department equipped with an array of advanced tools, including a machining center with a SolidWorks station. This comprehensive setup enables the team to design and test the unique combinations of systems and parts that set their products apart, achieving levels of functionality never seen before. Many components and ideas tested here are subsequently integrated into other builds, driving continuous improvement and innovation for customers.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1727935731270-IMG_4466-1536x1152.webp" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">The challenge: Hand fabrication makes production scalability difficult</h2>Centurion Performance &amp; Engines prides itself on making superior-quality products for its discerning clientele. However, due to increasing demand and an uptick in the complexity of the components to be developed, the Centurion team realized that fabrication experts could no longer rely on manual processes alone.The conventional fabrication processes were slow and difficult to replicate accurately, preventing team members from producing consistent, high-quality parts and assemblies. This was especially true when it came to implementing organic surfaces to design composite panels that mate properly together and create new power systems that could fit into existing engine compartments.<a href="https://www.creaform3d.com/blog/pun5th75ef_wp/wp-content/uploads/IMG_4451-scaled.jpg" target="_blank"> </a><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1727935746178-IMG_4451-1152x1536.webp" style="width: 100%px;" class="fr-fic fr-dib">Moving from prototype to production was particularly challenging due to difficulties in visualizing the entire system, such as an engine bay, without a digital representation. This led to a lot of back-and-forth between teams and longer lead times.Many innovative projects remained in the conceptual stage because the cost and time associated with manually developing the systems were prohibitive. Recognizing the importance of accurate equipment for successful prototype parts, Centurion Performance &amp; Engines was motivated to explore more viable and efficient solutions.“Having already worked with a customer on a reverse engineering project with a CMM, I knew that a metrology-based solution was key to developing successful prototypes,” explained Tim Slater, the company’s president. “Having seen 3D scanning technologies in action, it became very and immediately clear this was a direction we needed to go.”<h2>The solution: HandySCAN BLACK Elite and VXmodel outperform in terms of 3D scanning accuracy and post-processing speed</h2>Tim tested multiple 3D measurement products. “After much difficulty in post-processing scans, which led to inaccuracies in the data, and realizing how much time and effort was spent manipulating the scan so that I could complete a post-process to satisfaction, I decided to try the metrology-grade HandySCAN BLACK Elite,” he said. “It was a decision that came after a year and a half of frustration and lack of acceptable results.”The engineering team were impressed with the results. “The accuracy of the raw 3D scans combined with the power of Creaform’s VXmodel post-processing software gave us the speed and extremely high-quality renderings we simply couldn’t get with the other equipment we tried. The ease of scanning is great, and the software is brilliant.”<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1727935773373-CowlingExitScan-1536x800.webp" style="width: 100%px;" class="fr-fic fr-dib">Creaform’s technology transformed Centurion Performance &amp; Engines’ time to market and production capacity. Using the HandySCAN BLACK Elite, teams could quickly and accurately scan components and existing engine compartments, allowing for precise design and integration of new power systems that met customers’ exacting standards. The ability to quickly create and test prototypes significantly reduced development time.For instance, Tim was able to design, manufacture, and test a new part for their race team’s airplane within 48 hours—a process that traditionally would have taken much longer.“After completing nearly two months of non-stop work modifying our race team’s first airplane, test flights were completed satisfactorily with three days remaining before needing to leave for the racing event. An area left unfinished was a large clearance hole that was cut in the bottom of the engine cowling to fit the new performance exhaust system,” he described.“Knowing this large hole was a major drag contributor, I set out to create a part to close it off and direct the engine cooling air appropriately and efficiently out the bottom of the aircraft. &nbsp;On a Tuesday afternoon, I scanned the bottom of the cowling and surrounding area. Then, I sat on the computer for a couple of hours processing the scan, designing the part, and then the mould to create the part. &nbsp;At about 11 p.m., I was at our facility, piecing together the appropriate pieces of urethane tooling board to machine out the mould. &nbsp;At about 5 a.m., the machining was complete. I returned late in the morning to prepare the mould for laying up the carbon fibre part. Once the part was laid up and in a vacuum bag, I set a timer for 24 hours. Thursday late morning, I removed the part from the mould and transported it to the aircraft for trimming and installation. The part was fitted, installed, exhaust extended, and heat shields in place by about 9 pm that evening after barely 2 days from the start of the project.”<h2>The results: Greater production output and new market opportunities</h2>Implementing HandySCAN BLACK Elite and VXmodel generated impactful business benefits for Centurion Performance &amp; Engines.Tim mentioned that “the ability to visualize and fit components digitally before fabrication saved a tremendous amount of time and energy. The ROI comes from the ability to produce and sell multiples of a part—with unbeatable accuracy—thanks to extremely high-quality scanning that results in excellent tooling.”<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1727935781624-IMG_1688-1152x1536.webp" style="width: 100%px;" class="fr-fic fr-dib">He emphasized the importance of counting on a 3D scanning solution with a powerful and integrated post-processing software module. “The capabilities of VXmodel are far and above others I have used. I see all sorts of pretty scans people make with inexpensive handheld scanners. Nevertheless, the ability to pull accurate and consistent data off of the scan is where VXmodel shines. Its surfacing tools and the ability to send the files and scans directly into SolidWorks is nothing short of phenomenal.”Creaform’s 3D scanner and scan-to-CAD software also created additional market opportunities for Tim’s business, allowing it to offer new services and product applications that were previously not feasible. “Since we bought HandySCAN BLACK Elite and VXmodel, we’ve been off to the races,” Tim concluded. “I have the confidence in the 3Dscanner, data and software to tackle any development or prototype project!

Creaform’s technology transformed Centurion Performance & Engines’ time to market and production capacity. Using the HandySCAN BLACK Elite, teams could quickly and accurately scan components and existing engine compartments, allowing for precise design and integration of new power systems

Revolutionizing Custom Engine Fabrication with HandySCAN BLACK Elite & VXmodel

With over 90,000 employees worldwide, Siemens Energy is a global company operating in various sectors of the energy industry, including grid technologies, decarbonization of industries, wind energy, and conventional power generation.&nbsp;Located in Mülheim, Germany, the metrology group is part of the on-site machining department. Its primary focus is developing and retrofitting specialized machinery for on-site operations in power plants. The machining department also provides on-site maintenance and repair services for power plants. This service benefits the customers by ensuring short repair time, high-quality service, and the use of high-performance equipment that local workshops may not have.Over the years, new applications have emerged, and new power plants have been built. Siemens Energy needed to increase its capacity to complete its tasks more efficiently. So, the metrology department started looking for new technologies available on the market to accelerate their work and manage their tasks within a few hours or days (instead of a week or two). This led them to the Creaform HandySCAN 3D|MAX Series.<iframe width="640" height="360" src="https://www.youtube.com/embed/-ASkeaukX2c?&amp;wmode=opaque&amp;rel=0&amp;enablejsapi=1&amp;origin=https://www.wevolver.com" frameborder="0" allowfullscreen="" class="fr-draggable" data-lf-form-tracking-inspected-kn9eq4roawkarlvp="true" data-lf-yt-playback-inspected-kn9eq4roawkarlvp="true" data-lf-vimeo-playback-inspected-kn9eq4roawkarlvp="true"></iframe><h2 id="isPasted">Teams at Work at the Factory and Power Plants </h2>Siemens Energy employs 3D scanning technology at its factory in Germany to validate the quality of parts it produces or those it receives from suppliers. The company also deploys its expert teams on-site to replace old, worn components, such as turbine rotors. By conducting thorough facility scans and precise measurements, they can reverse engineer replacement parts to ensure seamless integration with existing systems. Moreover, Siemens Energy goes beyond mere replacements by designing new parts that enhance the energy efficiency of power plants, contributing to both improved performance and environmental sustainability.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1727336652931-Siemens_3Z8A0334-1.webp" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">Making Accurate Measurements in a Short Time </h2>During on-site measurements, the teams must efficiently meet the customer’s expectations within the given time window. They must capture all necessary information within the allotted time, as components may become inaccessible after the measurement period, which can occur between different machining slots, such as before or after assembly and reassembly.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1727336663973-Siemens_IMG_0052-1536x1024.jpeg" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">Variety of Parts, from Tiny to Gigantic </h2>Siemens Energy’s work often occurs in a humid and hot environment where strong vibrations are ubiquitous. In such a context, the teams must perform a variety of optical measurements on parts of a few centimeters up to 14 meters in size, from simple geometries, such as boreholes, to large and complex shapes like turbine blades, rotors, and castings.As a result, Siemens Energy requires a high level of accuracy and resolution for measuring parts of all sizes, typically crafted from steel and featuring polished surfaces.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1727336678340-Siemens_3Z8A0247-1536x1024.webp" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">Limitations of the Previous Technology </h2>Before relying on portable 3D scanners with high-resolution capabilities over large parts, Siemens Energy depended on manual field surveys using photos and conventional tools to carry out its tasks. However, it was common to encounter incomplete or unreliable information, resulting in delays or reduced efficiency during repair and maintenance.Time being their most critical constraint, teams at Siemens Energy had to address these delays in repair and maintenance. Replacement parts had to perform optimally and fit perfectly the first time without iterations.<h2>Helpful Collaboration Leading to the HandySCAN 3D|MAX Series </h2>Siemens Energy is an early adopter renowned for its commitment to exploring and embracing new technologies. As a longstanding partner of Creaform, the company agreed to collaborate on the development of the HandySCAN 3D|MAX Series, yielding impressive results that underscore their shared dedication to innovative technologies.<h3>Quick Measurement of Large Parts </h3>With the HandySCAN 3D|MAX Series, the on-site maintenance and repair teams can scan large parts, as big as turbine rotors measuring up to 14 meters, in fine detail. Compared to the old system, whose setup and acquisition were long and complicated, teams can now scan more parts while saving time. The speed of the acquisition process makes all the difference because it enables Siemens Energy to limit downtimes during part replacement. Customers save money by saving time because every hour a power plant does not operate is an hour it cannot earn money.<h3>Flex Volume for High Resolution AND High Speed </h3>The MAX Series presents the Flex Volume feature, which gives Siemens Energy the flexibility to scan large parts at high speed from a longer distance (Far Mode) or measure smaller areas with high resolution at a short distance (Near Mode). The teams can also use the standard mode to benefit from both speed and resolution when scanning valves and connectors. This combination of speed and resolution allows them to quickly capture all the small details and ensure everything fits in its proper place on the first try during installation.<h3>Portable Everywhere </h3>Siemens Energy provides repair and maintenance services directly to power plant locations. On-site, the teams handle large and difficult-to-move parts in environments with high temperatures and steady vibrations. With the HandySCAN 3D|MAX Series, Siemens Energy can now perform all measurements and tasks with a single reliable device that is easily transportable and adapted to the instabilities of industrial environments.<h3>Better Versatility for More Simplicity </h3>Siemens Energy is particularly fond of the Smart Surface Algorithm feature, which automatically adjusts the camera shutter using advanced image processing combined with artificial intelligence. This feature enhances the performance of the MAX series and provides better readings of difficult contrasting finishes. As a result, anyone can enjoy a simpler and more straightforward scanning process, regardless of their level of expertise or experience.<h2>HandySCAN 3D| MAX Series, A Game Changer for Siemens Energy </h2>Over the past 13 years, the partnership between Siemens Energy and Creaform has consistently proven to be a win-win relationship. The introduction of the new measuring tool, the HandySCAN 3D|MAX Series, marks a significant milestone in this collaboration, serving as a game changer for Siemens Energy. Due to its unwavering commitment to innovation, Siemens Energy is dedicated to delivering better results to its customers in shorter time frames. The HandySCAN 3D|MAX Series embodies this commitment, allowing the company to meet and surpass its customers’ expectations.

With over 90,000 employees worldwide, Siemens Energy is a global company operating in various sectors of the energy industry, including grid technologies, decarbonization of industries, wind energy, and conventional power generation.

Innovative 3D Scanner Serving the Largest Industrial Parts A Creaform's Client Success Story Featuring Siemens Energy

Reaume Brothers Racing is an American professional stock car racing team that competes full-time in the NASCAR Craftsman Truck Series. Owned by Josh Reaume, the team fields the No. 22 Ford F-150 full-time for multiple drivers, the No. 27 part-time for Keith McGee, and the No. 33 full-time for Lawless Alan.As an engineering-driven team, experts constantly looks innovative solutions to maintain competitive in a sport with stringent regulations and limited testing opportunities.In addition, they need to ensure that the team’s regularly modified vehicles comply with NASCAR’s regulations for each race.<iframe width="640" height="360" src="https://www.youtube.com/embed/FB3WviOQySI?&amp;wmode=opaque&amp;rel=0&amp;enablejsapi=1&amp;origin=https://www.wevolver.com" frameborder="0" allowfullscreen="" class="fr-draggable" data-lf-vimeo-playback-inspected-kn9eq4roawkarlvp="true" data-lf-yt-playback-inspected-kn9eq4roawkarlvp="true" data-lf-form-tracking-inspected-kn9eq4roawkarlvp="true"></iframe> <h2 id="isPasted">The Challenge: Conventional 3D Measurements Hamper Competitive Innovations</h2>Reaume Brothers Racing faced several challenges in generating accurate 3D measurement data to assess the team’s race vehicle bodies. Initially, the group relied on low-precision measuring systems, such as tape measures, resulting in inaccuracies and inconsistencies that could compromise compliance with the race series rules.This lack of accuracy posed a risk of human error and limited the engineers’ ability to definitively monitor and assess the condition of their trucks both pre- and post-race.Previously, Reaume Brothers Racing also relied on a competitor’s services to obtain 3D measurements, which was far from ideal in such a high stakes sector.The critical need to ensure that their vehicles conformed to NASCAR regulations while optimizing performance in house was the turning point that prompted the team to find a more reliable solution.<h2>The Solution: Creaform’s MetraSCAN 3D Eliminates Accuracy Issues</h2>Reaume Brothers Racing opted for Creaform’s 3D MetraSCAN 3D due to its speed, user-friendliness, accuracy, and repeatability as well as VXinspect dimensional inspection software to support their quality control workflows.The implementation process was streamlined in just a few days of training. In fact, team members quickly adapted to the new technology, with users becoming comfortable after just a few scans.Reaume Brothers Racing initially began using Creaform’s MetraSCAN 3D optical and portable CMM for establishing setup protocols for their vehicles, which allowed the team to quickly generate 3D measurements with accurate printouts for crew chiefs. They were able to more quickly decide what changes they wanted made, resulting in less time spent setting up vehicles for each race.Another major project involved using the 3D scanner to scan and replicate headrest mounts for their carbon fiber seats. This process involved scanning each part twice, merging the scans to eliminate any missing areas, and creating precise part drawings. The result was a seamless production of an additional set of mounts, ensuring the seats were race-ready.<h2>The Results: Better Quality Control and Performance</h2>The adoption of Creaform’s 3D measurement technology has transformed Reaume Brothers Racing’s approach to vehicle quality control.The exceptionally accurate, high-resolution scans provided by MetraSCAN 3D have enabled the team to monitor and maintain the steel-fabricated bodies of their race vehicles to the maximum tolerances NASCAR allows. This technological advancement has not only reduced the likelihood of 3D measurement mistakes but also enhanced their capability to conduct detailed assessments of their vehicles throughout race weekends.Amir Alexander, Team Manager at Reaume Brothers Racing, noted, “MetraSCAN 3D has significantly improved our ability to maintain and optimize our race vehicles. The precision and ease of use have been race-changers for us.”Amir continued: “Prior to getting our Creaform 3Dscanner, we would have to transport a vehicle from our shop to our third-party provider, which was a $2,000 financial investment and a day-long process from prepping the truck for transport to unloading the truck upon return. It also gave our competitors critical information about each of our trucks. Now, one employee can do a scan in the time it would take to prep and load a truck.”Since receiving the scanner, Reaume Brother’s Racing has completed 17 truck scans, as well as 8 part scans, giving the team the valuable information required to outclass other race teams.<h2>Conclusion: Gaining an Upper Hand in Racing with Metrology</h2>Creaform’s MetraSCAN 3D has proven to be an invaluable asset for Reaume Brothers Racing.By providing accurate, repeatable measurements, the technology has helped the team to mitigate risks associated with human error and low-precision tools, ensuring their vehicles consistently meet regulatory standards and perform at their best.The success of the headrest mount project clearly demonstrated how the MetraSCAN 3D can facilitate rapid, reliable part replication, boosting the team’s overall efficiency and competitiveness.“Implementing Creaform’s technology has given us the confidence needed to push our engineering capabilities further, maintaining our edge in a highly competitive sport,” Amir explained.

Reaume Brothers Racing opted for Creaform’s 3D MetraSCAN 3D due to its speed, user-friendliness, accuracy, and repeatability as well as VXinspect dimensional inspection software to support their quality control workflows.

The Impact of 3D Scanners on NASCAR Stock Car Racing

<h2 dir="ltr" id="isPasted">Just launched: The Engineer’s Guide to CMM Technologies</h2><a href="https://www.wevolver.com/article/the-engineerss-guide-to-cmm-technologies" target="_blank" rel="noopener noreferrer">The Engineer’s Guide to CMM Technologies</a>, provides an in-depth evaluation of the latest Coordinate Measuring Machine (CMM) technologies used for quality assurance in manufacturing. It covers traditional, optical, and multisensor CMMs, detailing their precision, performance, and application in complex industrial environments. With key considerations for selecting the right quality control solutions, this comprehensive guide is essential for manufacturers looking to optimize their processes and meet stringent industry requirements.<h3 dir="ltr">Whitepaper Highlights</h3><ul><li dir="ltr">In-Depth Technology Comparison: Discover the strengths and limitations of traditional, optical, and multisensor CMMs. The guide details how each type performs based on part complexity and industry needs, helping you choose the best tool for your specific requirements.</li><li dir="ltr">Advanced Software and Algorithms: Learn how cutting-edge inspection software and algorithms enhance measurement accuracy and efficiency. The report covers the role of software in processing data, complying with Geometric Dimensioning and Tolerancing (GD&amp;T) standards, and automating tasks.</li><li dir="ltr">Choosing the Right System: Find out what factors to consider when selecting a CMM system, including industry demands, technological needs, portability, and automation compatibility.</li></ul><a href="https://form.jotform.com/242253119176353" target="_blank" class="button-main-action" rel="noopener noreferrer">Download the whitepaper</a><h2 dir="ltr" id="isPasted">Evaluating the Precision and Performance of Various CMMs</h2>Quality control is a critical component in modern manufacturing, particularly for industries such as aerospace and automotive, where precision directly affects the performance and safety of final products. This report delves into the precision and performance of various types of coordinate measuring machines (CMMs), shedding light on their respective advantages and limitations, as well as key considerations when choosing a quality control solution such as:<h3 dir="ltr">Traditional CMMs</h3><ul><li id="isPasted">Dive into the advantages of tactile probe systems for highly accurate measurements and their limitations with complex or delicate parts.</li></ul><h3 dir="ltr">Optical CMMs</h3><ul><li id="isPasted">Read how non-contact methods using lasers and photogrammetry can speed up measurement processes while preserving precision, especially for intricate or large components.</li></ul><h3 dir="ltr">Multisensor CMMs</h3><ul><li id="isPasted">Explore how integrating various measurement technologies into a single system offers versatility and comprehensive inspection capabilities, along with the need for advanced software to manage data.</li></ul><h2 dir="ltr">Inspection Software and Processing Algorithms</h2>The evolution of CMMs is not solely hardware-based. Inspection software plays a vital role in enhancing accuracy and automation in quality control. The whitepaper delves into modern CMM software which include advanced processing algorithms that can correct for errors, improve measurement precision, and ensure compliance with Geometric Dimensioning and Tolerancing (GD&amp;T) standards.&nbsp;<ul><li id="isPasted">Data Analysis: Learn how CMMs generate extensive data that must be meticulously processed to verify part specifications. Advanced software algorithms play a crucial role in this process, extracting key geometric features and comparing them against design tolerances to ensure precision.</li><li>GD&amp;T Compliance: Discover how automated CMM software simplifies adherence to Geometric Dimensioning and Tolerancing (GD&amp;T) standards. By automating the comparison of measurement data with GD&amp;T specifications, this software enhances quality consistency and reduces manual inspection efforts.</li><li>Boosting Automation: Explore the benefits of automated CMM systems, which require minimal human intervention and streamline the inspection process. Integration with production lines enables real-time quality control, facilitating the quick identification and correction of defects to improve overall production efficiency.</li></ul><h3 dir="ltr" id="isPasted">Download the report to explore how these technologies helped a European car manufacturer enhance production efficiency.</h3><img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzI0OTIxOTY3OTYyLWV5SmlkV05yWlhRaU9pSjNaWFp2YkhabGNpMXdjbTlxWldOMExXbHRZV2RsY3lJc0ltdGxlU0k2SW1aeWIyRnNZUzh4TnpJek5qUTNNRFF3T1RZNExXTnlaV0ZtYjNKdElHMXZZMnNnZFhBZ2FXNGdZWEowYVdOc1pTNXdibWNpTENKbFpHbDBjeUk2ZXlKeVpYTnBlbVVpT25zaWQybGtkR2dpT2prMU1Dd2labWwwSWpvaVkyOTJaWElpZlgxOS53ZWJwIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" style="width: 100%px;" class="fr-fic fr-dib"><iframe id="JotFormIFrame-242253119176353" title="Creaform Form" allowtransparency="true" src="https://form.jotform.com/242253119176353" frameborder="0" style="min-width:100%;max-width:100%;height:1060px;border:none;" scrolling="no" class="fr-draggable" data-lf-form-tracking-inspected-kn9eq4roawkarlvp="true" data-lf-yt-playback-inspected-kn9eq4roawkarlvp="true" data-lf-vimeo-playback-inspected-kn9eq4roawkarlvp="true">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; </iframe>

New report: Exploring CMM technologies for quality assurance of sheet metal parts.



The comprehensive guide to CMM technologies

Established in August 2003, <a href="https://www.meridian-mag.com/contact/locations/china" target="_blank">Shanghai Meridian Magnesium Products Co</a>., Ltd. is a joint venture jointly established by Meridian Lightweight Co., Ltd. of Canada and Huayu Automobile Co., LTD., a subsidiary of SAIC Motor Co., LTD.The company employs 290 people and owns a large facility that caters to a wide range of sectors, especially in the automotive sector.Shanghai Meridian is committed to providing better magnesium alloy die-casting products for domestic and foreign customers.Its OEM customers are situated all over the world and include Ford, Chrysler, Audi, Jaguar Land Rover, NIO, SAIC Volkswagen, SAIC Automobile, SAIC General Motors, Hyundai, Nissan, Subaru, Honda, Mercedes-Benz, BMW, Bentley, Porsche, Volvo and Chery.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1723708538581-Meridian_casting_1.webp" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">Traditional 3D Measurement Methods Compromise Efficiency and Reliability</h2>Shanghai Meridian Magnesium Products faced major challenges in their die casting manufacturing workflows. With an escalating demand for 3D measurements of large-sized casting surfaces, the company’s traditional CMM equipment and measurement techniques were no longer sustainable.These conventional methods were &nbsp;time-consuming and labour-intensive, ramping up production costs and compromising customer timelines. In addition, the team struggled with ever-increasing component complexity and the high accuracy requirements that constantly evolve in modern casting processes.<h2>MetraSCAN 3D: Maximum Productivity and Quality</h2>The turning point came when the inefficiency of Shanghai Meridian’s CMMs could no longer meet customer demand. The team needed a solution that could rapidly measure surface profiles, line profiles, flatness, and generate deviation colour maps.After careful consideration of various 3D measurement technologies, Shanghai Meridian opted for Creaform’s portable and optical CMM, the&nbsp;<a href="https://www.creaform3d.com/en/optical-3d-scanner-metrascan" target="_blank">MetraSCAN 3D</a>.MetraSCAN 3D’s advanced 3D scanning technology excelled for its speed and repeatability. The team was impressed with its ability to withstand any manufacturing environment, including vibrations, part movements, and environmental instability.Thanks to the MetraSCAN 3D’s scanning performance levels, Shanghai Meridian knew that it could significantly reducing measurement time compared to the previous armed scanners.<h2>The Results: Accelerated Die Casting Production to Meet Demand</h2>The implementation of&nbsp;<a href="https://www.creaform3d.com/en" target="_blank">Creaform’s technology</a> into Shanghai Meridian’s production processes was remarkably smooth. The shift from a legacy system to the MetraSCAN 3D’s intuitive interface and ergonomic handling allowed for quick onboarding and simplified, hassle-free remote collaboration across different teams and regions.With the enhanced capability of real-time display during the 3D scanning process, the team could control and adjust tooling instantly, leading to substantial savings in time and labor, which enabled Shanghai Meridian to remain competitive on a global scale.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1723708559039-Meridian_2_3.webp" style="width: 100%px;" class="fr-fic fr-dib">The tangible outcomes were evident. The 3D scanning process was not only faster but also provided accurate real-time data that enabled quality control managers to proactively detect and analyze component issues. Particularly in the automotive sector, the MetraSCAN 3D was instrumental in increasing the company’s production capacity.“The MetraSCAN 3D has revolutionized our approach to quality control,” explained Zhao Ge, Quality Control Manager. “We can detect product dimensions and geometry in real-time, which helps our engineers and QC teams. We are extremely satisfied with Creaform’s high-tech 3D scanners and are eager to explore their new products.”Looking to the future, Meridian plans to apply 3D scanning for the measurement of die-cast parts, hoping to leverage the benefits of the MetraSCAN 3D’s advanced capabilities for even more complex tasks.“Throughout our collaboration, the support and expertise of Creaform’s application engineers were indispensable. Their professionalism and profound knowledge of 3D scanning. It definitely helped for a seamless transition to advanced 3D measurement technologies.”

Shanghai Meridian Magnesium Products faced major challenges in their die casting manufacturing workflows. With an escalating demand for 3D measurements of large-sized casting surfaces, the company’s traditional CMM equipment and measurement techniques were no longer sustainable.

Improving the Quality and Speed of Alloy Die Casting Products in the Auto Sector

<a href="http://www.duraauto.com/" target="_blank" id="isPasted">DURA Automotive Systems</a> is a global automotive supplier headquartered in Auburn Hills, Michigan, specializing in the design, engineering, and manufacturing of solutions that drive the evolution of mobility. With a legacy comprising more than 100 years of inspired invention, the company is recognized by leading vehicle manufacturers as the preferred supplier partner for innovative, highly integrated, mechatronic driver control systems, lightweight structural body systems, and a portfolio of precision-manufactured automotive products.<h2 id="isPasted">Ultramodern Manufacturing Facility</h2>The world-class Muscle Shoals factory supplies lightweight EV battery enclosures to the Alabama-based Mercedes-Benz electric battery pack plant in Bibb County. <a href="https://www.durashiloh.com/dura-automotive-celebrates-grand-opening-of-muscle-shoals-high-tech-manufacturing-site-for-ev-battery-enclosures/" target="_blank">The new state-of-the-art manufacturing facility is DURA’s latest investment in vehicle electrification</a>. Previously, DURA launched an advanced lightweight EV structural systems plant in the Czech Republic and opened its second site to manufacture EV battery enclosures in the Republic of North Macedonia.<h2>Imperial Quality and Reliability</h2>The most recent addition to a growing family of worldwide sites is home to cutting-edge manufacturing processes that utilize advanced robotics and proprietary forming and joining technologies to produce lightweight structures for EV battery systems.These structural enclosures, often integral to the vehicle’s chassis, safeguard the EV battery modules and their supporting electrical and thermal management systems. They are made of lightweight material to minimize energy consumption and extend vehicle range and recharge intervals.Consequently, the structures must be precisely manufactured and accurately inspected to ensure they meet the highest quality and reliability standards and contribute to EVs’ overall efficiency, safety, and performance.<h2>&nbsp;Capacity and Flexibility Issues with the CMM</h2>DURA has been using a coordinate measuring machine (CMM) to perform its quality controls – and for good reason. CMMs are the most accurate metrology equipment for quality inspection. However, relying on only one stationary CMM, the metrology department struggled with capacity and flexibility issues. The CMM was often extremely busy with all types of inspection, and the EV battery enclosures had to be brought to the metrology lab for measuring.DURA started looking for additional inspection capability to meet their need for flexibility and mobility, crucial for supporting their growing operations. The company wanted to ensure it sought out the most advanced technology for its precise measurement requirements.<a href="https://www.youtube.com/watch?v=uwaPeHpu-NA" target="_blank">Watch DURA’s Testimonial</a><h2>Trust in the MetraSCAN 3D|BLACK Elite and HandyPROBE</h2>In its quest for new, innovative technology to meet its measurement needs, DURA opted for the Creaform optical CMM <a href="https://www.creaform3d.com/en/optical-3d-scanner-metrascan" target="_blank">MetraSCAN 3D|BLACK Elite</a> and portable CMM <a href="https://www.creaform3d.com/en/metrology-solutions/coordinate-measuring-machines-handyprobe" target="_blank">HandyPROBE</a>, paired with Polyworks. “Creaform and Polyworks have a strong reputation in the 3D measurement industry,” says Branden Head, Metrology Supervisor at DURA. “Our sister facility in Europe had previous experience with Creaform, and the positive feedback weighed heavily on our decision.”<iframe width="640" height="360" src="https://www.youtube.com/embed/uwaPeHpu-NA?&amp;wmode=opaque&amp;rel=0&amp;enablejsapi=1&amp;origin=https://www.wevolver.com" frameborder="0" allowfullscreen="" class="fr-draggable" data-lf-form-tracking-inspected-kn9eq4roawkarlvp="true" data-lf-yt-playback-inspected-kn9eq4roawkarlvp="true" data-lf-vimeo-playback-inspected-kn9eq4roawkarlvp="true">&nbsp;</iframe><h2 id="isPasted">High Accuracy Captured on the Shop Floor</h2>The fast and accurate 3D scanner and portable CMM have been engineered to perform highly accurate and repeatable metrology-grade measurements and 3D geometrical surface inspections directly on the shop floor. Equipped with their MetraSCAN 3D or HandyPROBE, the metrology department could capture characteristics at 0.025mm (0.0009 in) accuracy without moving the structures to the metrology lab.This move from touch probing to 3D scanning also enabled DURA to acquire a larger quantity of data quickly, compared to only a few discrete points collected slowly with CMM. In addition, the whole battery enclosure can now be measured in a single setup since the entire part fits into the system’s field of view, eliminating leapfrogs and reducing the measurement time.Used as a mobile measurement station whenever needed, the metrology-grade 3D scanner and portable CMM added intermediate checks directly on the production floor, influencing the overall quality and efficiency of the manufacturing process. Now, more EV battery enclosures can be inspected in less time. In parallel, Creaform’s measuring solutions helped reduce the workload of the traditional CMM, assigning it to critical inspections with tight tolerances.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1723101508625-dura_image_2-1536x759.webp" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">Helpful Training and Fantastic Support</h2>DURA initially received a one-week training course to learn how to operate the 3D scanners and software to their full potential. An additional follow-up training was also offered to improve their measurement results. The engineers described the training as very beneficial and easy to understand.Creaform’s application engineers and technical support were available whenever DURA reached out for questions. Their answers were informative and helpful. “We rely on internal and external resources to ensure that our team fully utilizes the equipment to best serve our facility,” says Mr. Head. “Creaform’s ongoing support has been integral to our growing team.”<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1723101523165-dura_image_3-1536x695.webp" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">Pivotal Increase of Measurement Capability</h2><blockquote>We use the Creaform MetraSCAN 3D and HandyPROBE as portable measurement stations to measure incoming extrusions and get quick scans of the product before it moves forward to a mill to ensure the mill will accept the part. Thanks to Creaform, we have increased our capacity by 75%.-Branden Head, Metrology Supervisor at DURA Automotive</blockquote>The distinct performance obtained with Creaform and Polyworks in DURA’s production environment has confirmed their strong reputation in the 3D measurement industry. “Creaform and its 3D measurement solutions were pivotal for the measurement capability in our facility,” adds Mr. Head. “Our project would have struggled with capacity and mobility without Creaform’s and Polyworks’s technology.”The partnership between DURA and Creaform will certainly continue as the global automotive supplier is now exploring the possibility of integrating Creaform technology into its automated manufacturing process. For sure, the metrology team can always count on Creaform’s dedicated training and support to achieve this next goal.

In its quest for new, innovative technology to meet its measurement needs, DURA opted for the Creaform optical CMM MetraSCAN 3D|BLACK Elite and portable CMM HandyPROBE, paired with Polyworks.

Cutting-Edge Technology and World-Class Manufacturing Factory to Produce Electric Vehicle (EV) Battery Enclosures

In the petrochemical industry, the structural integrity of operational equipment is critical for ensuring safety, improving operational efficiency, and meeting regulatory standards.However, traditional methods of carrying out 3D measurements to inspect corrosion and assessing vessel integrity can be cumbersome and time-consuming at best.This case study explores the adoption of the <a href="https://www.creaform3d.com/en/handyscan-3d-silver-series-professional-3d" target="_blank">HandySCAN SILVER™|Elite</a>, coupled with <a href="https://get.creaform3d.com/ndt-solutions/en/?utm_campaign=comm-22&utm_medium=press-release&utm_source=pr-en&utm_term=VXintegrity&utm_content=NDT_solutions" target="_blank">VXintegrity</a> software, at a Spanish refinery that was introduced to our scanning technology by our partner agent Jesus Contreras from Tecno NDT, who helped Creaform on guiding the refinery maintenance department to make the decision to use modern metrology-grade non-destructive testing (NDT) solutions to overcome their inspection challenges.<h2 id="isPasted">Challenges: Outdated Measurements Compromise Inspection Accuracy</h2>The oil and gas industry relies heavily on inspection for quality assurance, while ensuring that all equipment is running reliably and safely. With regulations such as ASME and API, oil platforms, refineries, and oil and gas pipelines must be constantly checked for corrosion, erosion, or any imperfections that could lead to dangerous conditions, critical failures, or worse, catastrophic incidents.However, facilities face significant challenges in maintaining the integrity of their vessels and pipelines. The primary issues include navigating complex and often harsh environments to perform assessments.What’s more, many refineries, for example, still rely legacy methods, such as visual inspections, calipers, gauges and rulers to conduct inspections; unfortunately, these tools do not provide the level of accuracy needed to capture highly accurate measurements of corrosion depths and other material degradation caused by damage mechanisms.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1722590691949-corrosion_1-1536x1152.webp" style="width: 100%px;" class="fr-fic fr-dib">The results of these tools are also user-dependent, which exacerbates today’s unrelenting labor shortage of experienced inspectors. This shortfall can lead to inconsistent and sometimes inaccurate results when less experienced personnel are forced to fill these roles, increasing the risk of oversight and potential safety hazards. This situation highlights refineries’ need for more sophisticated, less subjective NDT solutions that can deliver precise and reliable data, regardless of the operator’s level of experience.One major refinery in Spain decided it was time to upgrade its inspection equipment. As the team began their search, they knew they wanted to base their decision on the following criteria: portability, accuracy and ease of use.<h2>Solution: 3D Scanning Tech Overcomes Former NDT Challenges</h2>The refinery chose the HandySCAN SILVER™|Elite, renowned for its portability, performance and simplicity—regardless of where it is used.The refinery’s team was impressed with the 3D scanner’s ability to provide highly accurate and high-resolution data quickly and without the need for complicated measurement setups or a senior inspector. The remarkable level of reliability and repeatability of the 3D scanning results were instrumental in evaluating each vessel’s state of health and enabling more thorough reporting.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1722590715069-3D_scanner_SILVER-1536x1152.webp" style="width: 100%px;" class="fr-fic fr-dib">The HandySCAN SILVER™|Elite was paired with VXintegrity software, which was leveraged to analyze the collected data and produce accurate corrosion maps and depth measurements. The scanner’s compatibility with an external battery allowed inspection teams in the field to carry out their work efficiently without having to use an additional power supply.<h2>Results: Immediate Inspection Benefits and Cost-savings</h2>HandySCAN SILVER™|Elite and VXintegrity software yielded immediate inspection and operational benefits for the refinery.The detailed corrosion assessments enabled the inspection team to make informed decisions regarding each vessel’s condition. Importantly, it was determined that no immediate repair or replacement was necessary, allowing for the refinery’s continued operation and monitoring. This decision, based on accurate and verifiable 3D measurement data provided significant cost savings by avoiding unnecessary maintenance or downtimes.A user from the refinery remarked on the significant improvements in maintenance scheduling and safety due to the adoption of this technology. “The ability to quickly assess the integrity of our vessels with such accuracy has transformed our maintenance operations,” they explained.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1722590721901-VXintegrity_software-1536x1152.webp" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">Conclusion: Investing in 3D Scanning Offers Short-term ROI</h2>The deployment of 3D scanning technology and integrated software at the refinery has led to benefits in terms of operational efficiency, maintenance effectiveness, and reduced expenses. “Creaform’s solutions have proven essential in facilitating more reliable and efficient vessel assessments,” the user added. “We definitely foresee with the potential for further applications in our future maintenance strategies.”

This case study explores the adoption of the HandySCAN SILVER™|Elite, coupled with VXintegrity software, at a Spanish refinery that was introduced to our scanning technology by our partner agent Jesus Contreras from Tecno NDT

Improving Vessel Integrity at a Refinery thanks to Advanced 3D Scanning Technology

Photoneo's objective has always been straightforward: to enable 3D vision and robotics to accurately see and manipulate any object at a low cost, with high simplicity and speed, ensuring a quick return on investment. In essence, 3D vision and intelligence should fully replicate human abilities in recognizing and manipulating random objects.Innovating the market by bringing one of the first industrial generic bin picking installations, continuing with providing the world’s unique high accuracy 3D camera for dynamic scenes, Photoneo is now breaking another set of 3D VGR limits for scanning transparent and hidden objects. By delivering this major leap, we foresee a transforming effect on the market, rapidly opening the options and diminishing the barriers for adaptation of vision-guided automation across multiple industries at scale.&nbsp;The Photoneo <a href="https://ai.photoneo.com/technology-and-applications-conference-2024?utm_source=Wevolver&amp;utm_medium=case%20study&amp;utm_campaign=Crossing%20the%203D%20Scanning%20Limits%3A%20Photoneo%20Technology%20and%20Applications%20Conference%202024" target="_blank" rel="noopener noreferrer"></a><a href="https://ai.photoneo.com/technology-and-applications-conference-2024" target="_blank" rel="noopener noreferrer">Technology and Applications Conference 2024</a> will bring together bright minds and innovative companies in the field to showcase new possibilities in the field of 3D vision and AI-driven automation. From explaining market growth factors to full product understanding and defining the smart sales approach, we together with our partners will explore the opportunities to drive the market's growth.Scheduled for September 25-26, 2024, in Bratislava, Slovakia this two-day international event is a unique opportunity to explore technology that will future-proof your business. Celebrating Innovation: The Photoneo Best Solution of the Year AwardWe are excited&nbsp;<a href="https://ai.photoneo.com/best-solution-of-the-year-award#submission-form?utm_source=A3&utm_medium=News&utm_campaign=Photoneo%20Invites%20Entries%20for%20the%20Best%20Solution%20of%20the%20Year%20Award" target="_blank">to open applications</a> for the Photoneo Best Solution of the Year Award. This award recognizes innovative solutions that push the boundaries of 3D vision-guided robotics. We invite vision system integrators and robot system integrators to submit their customer solutions that showcase Photoneo products implemented in 2023 or 2024.The winner will receive a Photoneo demo device valued at €16,000, chosen from our range of advanced 3D scanners and cameras. Selected finalists will receive free VIP tickets and the opportunity to present their solutions at the Photoneo Technology and Applications Conference 2024.Submission Deadline: August 30, 2024 Apply for the Award &amp; Learn More:<a href="https://ai.photoneo.com/best-solution-of-the-year-award?utm_source=Wevolver&utm_medium=case%20study&utm_campaign=Crossing%20the%203D%20Scanning%20Limits%3A%20Photoneo%20Technology%20and%20Applications%20Conference%202024#submission-form" target="_blank" rel="noopener noreferrer">&nbsp;https://ai.photoneo.com/best-solution-of-the-year-award#submission-form</a>.&nbsp;Book your ticket for the Technology and Applications Conference 2024:<a href="https://ai.photoneo.com/technology-and-applications-conference-2024?utm_source=Wevolver&utm_medium=case%20study&utm_campaign=Crossing%20the%203D%20Scanning%20Limits%3A%20Photoneo%20Technology%20and%20Applications%20Conference%202024" target="_blank" rel="noopener noreferrer">&nbsp;https://ai.photoneo.com/technology-and-applications-conference-2024</a>

Photoneo Technology Conference Invitation

The Photoneo Technology and Applications Conference 2024 will bring together bright minds and innovative companies in the field to showcase new possibilities in the field of 3D vision and AI-driven automation.

Crossing the 3D Scanning Limits: Photoneo Technology and Applications Conference 2024

The <a href="https://www.imsa.com/weathertech/" target="_blank" id="isPasted">IMSA WeatherTech SportsCar Championship</a> features North America’s fastest and most technologically advanced cars. Only outstanding endurance car manufacturers can compete on the racetrack and stand on the podium. It is in this competitive environment that <a href="https://waynetaylorracing.com/" target="_blank">Wayne Taylor Racing with Andretti (WTRAndretti)</a> thrives with the Acura ARX-06 GTP.<iframe width="640" height="360" src="https://www.youtube.com/embed/_bXVsDkn1YM?&amp;wmode=opaque&amp;rel=0&amp;enablejsapi=1&amp;origin=https://www.wevolver.com" frameborder="0" allowfullscreen="" class="fr-draggable" data-lf-form-tracking-inspected-kn9eq4roawkarlvp="true" data-lf-yt-playback-inspected-kn9eq4roawkarlvp="true" data-lf-vimeo-playback-inspected-kn9eq4roawkarlvp="true">&nbsp;&nbsp;</iframe>Whether to <a href="https://www.creaform3d.com/blog/how-3d-scanning-optimizes-the-underbody-aerodynamics-of-race-cars/" target="_blank" id="isPasted">improve the car’s aerodynamics</a> or <a href="https://www.creaform3d.com/blog/getting-all-the-details-right-the-key-for-winning-endurance-races/" target="_blank">make the driver’s experience more comfortable in the cockpit</a>, WTRAndretti’s engineers have decided to trust and rely on <a href="https://www.creaform3d.com/en/metrology-solutions" target="_blank">Creaform’s expertise and technology</a>. And this strategic partnership is at work once again.<h2 id="isPasted">The Dual Forces of Innovation and Regulation</h2>As motorsport evolves, technical regulations are also becoming more stringent. Stricter rules and standards impact the work of design and engineering teams by defining aerodynamic features and the car’s weight and dimensions. For this reason, engineers must have access to reliable data on the car’s aerodynamic body.<h2>Aerodynamics: No1 Factor for the Car’s Design</h2>The car’s design, structure, and performance are closely tied to aerodynamics, which is governed by strict regulations that allow only limited alterations. This means the engineering team at WTRAndretti must be meticulous in what they present. The challenge now becomes how close they can get to the exact, perfect model that can provide maximum downforce.<h2>The Aerodynamic Consequences of Wear</h2>During endurance racing, the car is constantly changing over 24 hours. This means that wear can significantly impact the aerodynamics of the Acura ARX-06 GTP, leading to a degradation of aerodynamic efficiency, and impacting the car’s speed, stability, and fuel efficiency. Consequently, the technical team must monitor and manage wear effectively to maintain optimal aerodynamic performance throughout the race.It is here that Creaform’s 3D scanning solutions contribute to the success of WTRAndretti by maintaining optimal aerodynamic performance throughout the race. The 3D scanners allow the team to scan the car before and after the race, providing crucial data for analyzing the body’s evolution and making necessary adjustments.<blockquote>“We have challenges much bigger than we thought. If we hadn’t been involved with Creaform, I think we would have been frustrated really early on. The race car, it’s not a perfect object. Every time it goes on track, it changes slightly.”-Brian Pillar, Technical Director, WTRAndretti</blockquote><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1721895131330-Acura_ARX-06_GT-1536x864.webp" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">Creaform 3D Scanning Solutions To Be Within Regulations…</h2>Engineers must ensure that the car bodywork remains within the stringent guidelines set forth by racing regulations. To achieve this, they regularly use a combination of rigorous verification processes:<ul><li>Simulation and Modeling: Utilize computer-aided design (CAD) tools to simulate and model the car’s aerodynamics and structural integrity within regulatory constraints.</li><li>Tolerance Checks: Measure and verify that all parts and assemblies are within the allowable tolerances specified by the regulations.</li><li>Physical Inspections: Perform detailed physical inspections and measurements of the car body to confirm compliance.</li><li>Quality Control: Implement stringent quality control processes during manufacturing to ensure components meet specifications.</li></ul>3D scanners, such as the <a href="https://www.creaform3d.com/en/optical-3d-scanner-metrascan?aw_campaign=20.90.1.0-%5BBRANDED%5D-Search-Canada-EN%5BCB%5D&network=g&aw_device=c&keyword=metrascan&creative=662341204210&matchtype=p&gad_source=1&gclid=CjwKCAjwgdayBhBQEiwAXhMxtqUrpRPyWusPvhhf3kQcF98Tv4fUUUg5d8cRF9_R80hSmGwLjCoevBoCDwEQAvD_BwE" target="_blank">MetraSCAN 3D</a>, are the right fit for this type of verification. They can measure the entire bodywork with a simple scan without neglecting any small cracks. This way, the technical team can see if the car’s body is within regulations and how closely it aligns with the CAD model, instilling a sense of confidence in the accuracy of the data.<h3>Creaform Software Platform VXelements: All-in-One Tool</h3>Then comes the contribution of <a href="https://www.creaform3d.com/en/metrology-solutions/3d-applications-software-platforms" target="_blank">VXelements</a>, the 3D data acquisition modules and application suite, which is the all-in-one tool for:<ul><li>Scanning</li><li>Comparing with the CAD model</li><li>Inspecting quality</li><li>Making models</li></ul><blockquote>“VXelements is where we can take a car that we just assembled for the race, scan it, put it into VXinpsect with the CAD model, make a colormap, and see where there is a need for adjusting. Then, we can go back, make those adjustments, scan it again, and make sure we show up to the race knowing that all the bodywork in the car is within regulations.”-Grayson Heinbaugh, Lead Engineer, WTRAndretti<a href="https://www.creaform3d.com/blog/pun5th75ef_wp/wp-content/uploads/Brian_Pillar_WTR.png" target="_blank"> </a></blockquote><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1721895166177-Brian_Pillar_WTR-1536x864.webp" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">…And Ahead on the Racetrack</h2>By combining technological innovation, aerodynamic efficiency, and compliance with regulations, WTRAndretti has always stayed competitive and ahead on the racetrack. With its strategic partnership with Creaform, whose 3D technologies are always leading-edge, victories and championships are likely to continue, reinforcing the power of collaboration in motorsport engineering.After all, that is the very essence of endurance racing: the ability for both humans and machines to adapt to a myriad of challenges, where consistency, reliability, and teamwork are as important as speed.

Whether to improve the car’s aerodynamics or make the driver’s experience more comfortable in the cockpit, WTRAndretti’s engineers have decided to trust and rely on Creaform’s expertise and technology. And this strategic partnership is at work once again.

3D Scanning: The Key to Be Within Regulations and Ahead on the Racetrack

Heavy equipment attachments refer to various tools and devices that can be connected to construction machinery to enhance their functionality and adaptability for different tasks. For a single machine, like an excavator, skid steer loader, or backhoe, constructors can use different tools to perform multiple functions, which significantly reduces the need for multiple specialized machines on a job site.Construction equipment attachments often include buckets for digging and scooping materials, hydraulic hammers for breaking up concrete or rock, augers for drilling and boring holes in the ground, grapples for grabbing and moving materials or debris, forks for lifting and moving pallets or loads, blades for leveling and pushing materials like soil or snow, rippers for tearing through hard or frozen ground, and compactors for compacting soil or other materials.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1721293425771-Why-Excessive-Iterations-Slow-Your-Design-Process.webp" style="width: 100%px;" class="fr-fic fr-dib">According to <a href="https://www.gminsights.com/industry-analysis/construction-equipment-attachments-market" target="_blank" id="isPasted">Global Market Insights</a>, the construction equipment attachments market size was valued at USD 6 billion in 2022 and is poised to register a compound annual growth rate (CAGR) of over 4% between 2023 and 2032. The high demand for construction machinery attachments is linked to the increase in number and scale of construction projects.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1721293457157-Graphic-Construction-Equipment-Attachments-Sales-Market.webp" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">Compatibility Issue, Barrier to Investment</h2>Separate manufacturers for attachments are common in the heavy industry, even though construction equipment manufacturers could potentially produce these accessories themselves. The main reason resides in the expertise to build dedicated attachments to meet specific needs. These specialized attachment manufacturers can also be more agile in responding to market needs and innovations.Nevertheless, ensuring <a href="https://www.creaform3d.com/blog/metrascan-3d-helps-to-create-pipeline-machinery-improvements/" target="_blank">the right fit between attachments and equipment</a> is complex. Even with their expertise, accessory manufacturers face this significant obstacle: designing products that can be attached to any brand or model of machinery. Contractors may also hesitate to invest in attachments that may not be compatible with their existing machinery.<h2>Countless Iteration, Endless Prototyping</h2>To develop a custom attachment, designers often engage in a never-ending prototyping process with countless iterations. For instance, a manufacturer might spend weeks creating a prototype only to find that it does not fit the equipment properly. This long product development process originates from the difficult access to the machinery, the increased complexity of heavy equipment, and the lack of data collected for reverse engineering.<h3>Difficult Access to Operating Machinery</h3>Specialized attachment manufacturers generally do not own the heavy equipment. So, they must have access to the equipment to take measurements, but the machine is usually in continual operation and unavailable.Even when they are granted access, it is often parked outside, covered with dirt and dust, exposed to harsh weather, and with other heavy vehicles traveling nearby. As a result, data collection must be done quickly.<h3>More Technologically Complex Machines</h3>Heavy equipment has grown increasingly complex over the years due to the integration of advanced hydraulics, sophisticated control systems, connectivity, and automation technologies.As a result, designing attachments also becomes complex as there are more physical elements to consider. Designers must have a clear and <a href="https://www.creaform3d.com/blog/3d-scanning-helps-with-the-design-of-engine-block-mounts/" target="_blank">in-depth picture of the environment</a> to which the accessory will be attached.<h3>Lack of Accurate Data</h3>When designing an attachment, the first step is to assess the environment to which it will be juxtaposed. While designers may have access to computer-aided design (CAD) data for the equipment, it may not match the actual model in the field. This is why the design team prefers to take their own measurements to ensure compatibility.However, collecting enough accurate data can be challenging, and once back in the office, the team needs to be able to locate these measuring points to reconstruct the surface precisely. This can be challenging if they only rely on a measuring tape and pictures.<h2>Inefficient Design Process: Waste of Time and Siphoning of Money</h2>All these obstacles impact the design process. Insufficient data quantity and quality means the first prototype will not fit perfectly. Hence, new measurements will be necessary to correct it. This involves returning to the equipment’s location and checking for compatibility. A second prototype will then be produced, which will, hopefully, be compatible.The compatibility of prototypes is directly proportional to the quality and quantity of the collected data. Insufficient data risks causing other whereabouts and adjustments until a prototype with the right fit is finally produced. This time-consuming and costly process diverts resources from other profitable activities.<h2>Getting the Right Fit with One Prototype</h2>Is achieving a <a href="https://www.creaform3d.com/blog/vehicle-manufacturing-company-uses-3d-scanners-to-increase-design-quality-and-optimize-engineering-times/" target="_blank">perfect fit on the first try</a> with one prototype realistic? The answer is yes if the data is collected from the beginning with 3D scanning technology. With a 3D scanner, technicians can capture the complete 3D dimensions of surfaces in just one session, regardless of size and complexity. This large amount of data, combined with the accuracy of the measurements, allows designers to precisely reconstruct the environment to which their accessory will be attached. 3D scanning enables them to work with the correct information from the start, eliminating the need to redo measurements and iterations.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1721293471135-HandySCAN-MAX_Scanner_Fork-lift-1536x1024.webp" style="width: 100%px;" class="fr-fic fr-dib">Since a 3D scanner is easy to handle and set up, technicians can either capture the data set more quickly or <a href="https://www.creaform3d.com/en/handyscan-3d-max-series-for-large-objects" target="_blank" id="isPasted">measure a larger area</a> from different angles in the same amount of time, thus ensuring better confidence in the 3D model.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1721293519528-1721293519528.png" class="fr-fic fr-dib"><h2 id="isPasted">Reduced Design Time: Better Efficiency, More Business</h2>No longer having to travel numerous times to retake measurements and redo prototypes saves enormous design time. And, saving time in the design stage can significantly enhance the manufacturer’s efficiency, customer satisfaction, and profitability.As a result, the company can produce more attachments, meet more demands, and get more business. It can also deliver products with the right fit faster to customers, leading to higher satisfaction and possibly more contracts in the future. Finally, producing fewer prototypes means reducing waste, thereby reducing the cost per unit and leading to higher profit margins.<h2>Seamless Integration of 3D Scanning Technology</h2>Still, some attachment manufacturers may perceive 3D scanning as a complicated technology and may think that they will need a completely new 3D infrastructure to handle the 3D scanning data.

Is achieving a perfect fit on the first try with one prototype realistic? The answer is yes if the data is collected from the beginning with 3D scanning tech. With a 3D scanner, technicians can capture the complete 3D dimensions of surfaces in just one session, regardless of size and complexity.

Why Excessive Iterations Slow Your Design Process

<a href="https://www.utzgroup.com/en/" target="_blank">Georg Utz Holding AG</a> is a globally recognized manufacturer of plastic products specifically designed for transport and intralogistics. It is the global market leader in producing customized reusable plastic packaging solutions.The company has 1400 employees at 8 locations on 3 continents, creating and manufacturing custom, sustainable, reusable logistics packaging and technical parts made from plastic for over 70 years.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1720685631694-20240219_101503-1536x691.webp" style="width: 100%px;" class="fr-fic fr-dib"><h2 id="isPasted">Challenge: Legacy Probing Solutions Compromise Inspection Quality</h2>With a wide-reaching influence in the industry, Georg Utz Holding AG is committed to maintaining high standards of quality and innovation in its production processes.However, the company’s quality control team faced several challenges. Traditional touch probing methods were influenced by unstable areas when technicians took 3D measurements, providing insufficient data for analyzing warping behaviour. It was nearly impossible to transfer the data from touch probing to CAD systems.In addition, the team received an ever-increasing number of requests to capture the 3D measurement data for items that had no existing CAD-based data or models.These limitations prevented Georg Utz Holding AG’s capability to meet stringent customer requirements, generate quality inspection reports for client approvals, and maintain a competitive edge.<h2>Solution: Creaform’s Go!SCAN 3D Offers Unprecedented Accuracy and Interoperability</h2>In response to these challenges, Georg Utz Holding AG began looking for new 3D measurement solutions. The team’s main requirements for the solution were severalfold. The ideal solution had to:<ul><li>Be portable</li><li>Feature contactless 3D measurement capabilities</li><li>Integrate with CAD software</li><li>Ensure complete and reliable surface alignment</li></ul>The company decided to acquire Creaform’s&nbsp;<a href="https://www.creaform3d.com/en/handheld-portable-3d-scanner-goscan-3d" target="_blank">Go!SCAN 3D</a>, a white-light and portable 3D scanner, is designed specifically for “first-time-right” 3D measurements on all types of complex surfaces.Offering the easiest and fastest 3D scanning experience, the Go!SCAN 3D was quickly selected for its professional-grade versatility in a wide range of applications: concept prototyping, quality control and reverse engineering.“The introduction of Creaform’s technology marked a significant shift from our traditional measurement tools to advanced 3D scanning systems,” explained Tony Uhler, Project Manager at Georg Utz Holding AG. “The implementation process was smooth. Within a few weeks, the company’s staff became proficient with the new system, accelerating our production throughput and product acceptance tests.”Tony continued: “For us, the Go!SCAN 3D closes the gap between complex 3D scanners in the measuring lab and simple manual measurements using callipers or similar tools. Go!SCAN 3D is a portable device that can be used in setups for load tests directly on the shop floor for acceptance tests on different suppliers’ premises.”<h2>Results: Go!SCAN 3D Boosts Production Accuracy and Efficiency</h2>Using Creaform’s solutions substantially improved Georg Utz Holding AG’s production accuracy and efficiency. The ability to capture detailed 3D data and integrate it with existing CAD software and equipment enabled faster and more effective quality control and quality assurance processes. “Implementing Creaform’s technology has totally transformed how we handle measurements and quality control. It ensures that we stay ahead in a competitive market by enabling rapid and accurate product inspections,” he added. “We can now capture the product as a 3D mesh and send it to our teams for further processing by our overseas teams. That is a time-saver for our quality control teams.”As Georg Utz Holding AG looks to the future, the company envisions expanding its service offering to verify and improve FEM and FEA calculations.By harnessing the power of the <a href="https://www.creaform3d.com/en/handheld-portable-3d-scanner-goscan-3d" target="_blank">Go!SCAN 3D</a>, Georg Utz Holding AG has dramatically improved its production quality and operational efficiency, setting a new benchmark in the industry. This strategic enhancement strengthens their commitment to exceeding customer expectations.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1720685707612-Unbenannt-1536x906.webp" style="width: 100%px;" class="fr-fic fr-dib">

Georg Utz Holding AG is a globally recognized manufacturer of plastic products specifically designed for transport and intralogistics. It is the global market leader in producing customized reusable plastic packaging solutions.

A New Dimension of Quality: Georg Utz Holding AG Transforms Quality Control Processes with Go!SCAN 3D

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3d scanning

Surface roughness can be measured with a profilometer

Measuring surface roughness allows metrologists to establish the roughness of a surface for quality control or other purposes. But how exactly is it done?

Measuring Surface Roughness: A Comprehensive Guide

Point clouds are an important concept in 3D scanning and <a href="https://www.wevolver.com/article/how-to-make-a-3d-model-for-printing" target="_blank" rel="noopener noreferrer">3D modeling</a>. Sometimes consisting of tens of millions of individual data points, point clouds can represent anything from a tiny piece of jewelry to an entire football stadium.So what exactly are point clouds? Where do they come from and how are they used? This article goes over the essential facts, looking at the basics of 3D scanning, point cloud formats, and point cloud software.<h1 dir="ltr">What is 3D scanning?</h1>Before we get into the nitty gritty of point clouds, we should take a moment to familiarize ourselves with 3D scanning.3D scanning is the process of taking a physical, real-world object — an industrial part, a piece of pottery, a human being… you name it — and collecting data about its 3D shape in order to create a digital 3D model of it.There are a few variations on the 3D scanning process, all of which use slightly different methods to collect data about an object’s shape. Some of the most common 3D scanning technologies include:<ul><li dir="ltr">Laser scanning: A laser is shined at the object, and a sensor measures the distance between the light source and the surface of the object, either by timing how long it takes for the light to return (“time of flight” or Lidar) or by triangulation.</li><li dir="ltr">Structured light scanning: Patterned lines of light are projected onto the object, and cameras are used to analyze how the lines deform over the surface of the object. These deformations indicate the shape of the object.</li><li dir="ltr">Photogrammetry: Photographs are taken of the object from many different angles, and software stitches these images together to figure out the 3D shape of the object.</li></ul>The use cases for 3D scanning are nearly endless. In various industrial disciplines, scanners can be used for reverse engineering: a part can be scanned, turned into a digital 3D model, then reproduced in physical form. Other applications include surveying (in areas like construction and civil engineering) using photogrammetry, building information modeling (BIM), crime scene analysis using handheld 3D laser scanners, capture of real-world objects for animation and video games, and scanning body parts in medicine and dentistry.3D scanning is also widely used in tandem with digital manufacturing techniques like 3D printing and CNC machining, as scan data can be converted into a CAD model or into a mesh format such as STL, which can then be turned into <a href="https://www.wevolver.com/article/your-guide-to-3d-printing-g-code" target="_blank" rel="noopener noreferrer">machine-readable G-code</a>.<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNjY3OTgwMDkxMjQ5LTNkX3NjYW5uZXIuanBnIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" style="width: 300px;" class="fr-fic fr-dib" alt="structured light">Structured light scanning for reverse engineering<h1 dir="ltr">What is a point cloud?</h1>A point cloud is the immediate digital output of the 3D scanning process. When you use a 3D scanner to capture the shape of a physical object, the resulting file format is a point cloud.In short, a point cloud is a collection of spatial data points, with each individual point representing a tiny spot on the surface of the scanned object (collected using one of the technologies described above). The point is expressed as a set of X, Y, Z coordinates. Because there are so many of these individual data points, the point cloud as a whole can be used to understand the 3D shape of the scanned object.However, not all point clouds are equal: more data points and a higher-density point cloud means more detail, whereas a point cloud with just a few data points will only give an approximate representation of the real-world object. That being said, high-density point clouds require more computer memory and processing power.So how many individual points does a 3D point cloud contain? This varies by the size of the scanned object and the chosen resolution of the scan, but the number is typically in the millions. This makes the processing of point cloud data fairly CPU-intensive.Depending on the scanning technology, a data point in a point cloud may also contain RGB color (and brightness) information.<h1 dir="ltr">Point cloud file formats</h1>There are a few different file formats for point clouds, which can make the handling of the raw data confusing. However, most formats fall into two categories, and many are similar to one another and therefore easy to convert. Some formats are universal, while others are proprietary and have been developed by 3D scanning hardware manufacturers.<h2 dir="ltr">ASCII</h2>The first major type of point cloud format is ASCII (American Standard Code for Information Interchange), which conveys information using text. Each line of text within an ASCII point cloud represents X, Y, Z spatial coordinates.Common ASCII extensions: XYZ, OBJ, ASC, PTX<h2 dir="ltr">Binary</h2>The other major type of point cloud format is binary, which retains all information in binary code. Although binary data is harder to access and interpret, the files themselves are much smaller than ASCII files.Common binary extensions: LAS, PCD, FLS<h1 dir="ltr">Turning a point cloud into a 3D model</h1>Point clouds are a highly effective way of arranging information about the physical world, but they are not particularly useful for further activity once stored on a computer. Although it is possible to use point cloud datasets directly, many users will ultimately convert the point cloud into one of the following file types:<ul><li dir="ltr">CAD model, allowing the 3D scan data to be modified (reverse engineering etc.)</li><li dir="ltr">NURBS surface model, turning the 3D scan data into a digital 3D object with curved surfaces (on-screen visualization, video game rendering etc.)</li><li dir="ltr">Mesh, turning the 3D scan data into a polygon or triangle mesh (3D printing etc.)</li></ul>The process of turning a point cloud into a 3D model is known as surface reconstruction. This is because a point cloud itself does not contain “surfaces,” only a multitude of discrete coordinates.Of course, the conversion of point cloud data into 3D models is not a simple process. Point cloud processing software must use algorithms to figure out how to represent a collection of points as lines or shapes while determining which data points are genuine and which are outliers. The best software uses deep learning to contextualize point clouds and understand what the data is supposed to represent.<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNjY3OTgwMTU1MzQ1LXBvbHlnb25hbF9tZXNoLmpwZyIsImVkaXRzIjp7InJlc2l6ZSI6eyJ3aWR0aCI6OTUwLCJmaXQiOiJjb3ZlciJ9fX0=" style="width: 300px;" class="fr-fic fr-dib" alt="mesh">A point cloud can be transformed into a polygonal mesh<h1 dir="ltr">Point cloud processing software</h1>Users may need various types of software to create a smooth 3D scanning workflow. However, one of the most important tools is point cloud processing software. This software is used to manually edit point clouds (to remove outlying data points, for example) and render them visually. Different algorithms can be deployed to automatically filter outlying data points.[1]Functions of point cloud processing software may include:<ul><li dir="ltr">Manual editing of the point cloud</li><li dir="ltr">Automatic cleanup and filtering</li><li dir="ltr">Offloading tasks to the cloud</li><li dir="ltr">Rendering</li><li dir="ltr">Point distance calculation</li><li dir="ltr">Registration</li><li dir="ltr">Conversion to mesh</li><li dir="ltr">Conversation to NURBS</li></ul>Popular point cloud processing software includes CloudCompare (free and open source), Point Cloud Library (free and open source), Leica Cyclone, Faro Scene, Autodesk Recap, and Trimble RealWorks.<h3 dir="ltr">Point cloud registration</h3>For 3D scanning applications like product quality control and <a href="https://www.wevolver.com/article/3d-scanning-for-inspection-are-3d-scanners-a-smart-choice" target="_blank">inspection</a>, it may be necessary to perform a process known as point cloud registration, otherwise known as point-set registration or scan matching. The process also has numerous uses in computer vision applications.[2]This is when a point cloud is aligned with another point cloud (or a 3D model) that represents the same physical object. Registration serves a few different purposes, including the merging of two or more data points from separate scans to create a more accurate data set (when using two different scanning technologies to capture a single object, for example), and the comparison of one cloud with another in order to note any discrepancies.&nbsp;One application of point cloud registration is in quality control, where a point cloud obtained from a 3D scan of a manufactured part can be compared with a point cloud from the original CAD model for the part. This can show whether the manufactured part is faithful to the CAD model, or whether the manufacturing process has produced defects.<h1 dir="ltr">Making point clouds 3D printable</h1>3D scanning can be used in combination with 3D printing. This combination is useful for applications like fabricating spare and replacement parts: a 3D scanner can be used to capture a physical part; a 3D model can then be created (and modified) before being 3D printed, resulting in a duplicate of the original part.To make point cloud data 3D printable, it needs to be converted into a triangle mesh using mesh processing software such as MeshLab (free and open source). Such software can fix holes in the point cloud and turn it into a format such as STL, the standard format for additive manufacturing.Unlike a point cloud, an STL file describes the surface geometry of a 3D object through interconnected triangles. Such a file can be “sliced” by 3D printer slicing software to turn it into G-code, which instructs the 3D printer how to make the part.Recommended reading: <a href="https://www.wevolver.com/article/creating-spare-parts-with-3d-scanning-and-3d-printing" target="_blank">Creating Spare Parts with 3D Scanning and 3D Printing</a><h1 dir="ltr">Key takeaways</h1>All 3D scanning technologies produce point clouds. Whether you use a handheld 3D laser scanner, a desktop structured light scanner, or a photogrammetry setup with digital cameras, the digital output of your scans will be a point cloud.Processing the point cloud is not always straightforward, as dense clouds can be very large and CPU-intensive. However, there are good software options, including those packaged with 3D scanning hardware, as well as free applications like CloudCompare. Additionally, most users will need to perform surface reconstruction on their point cloud in order to create a 3D model that isn’t simply a collection of spatial data points.Once you have become familiar with point clouds and how to handle them, the applications are diverse, from 3D city mapping to animation to 3D printing.<h1 dir="ltr">References</h1>[1] Han XF, Jin JS, Wang MJ, Jiang W, Gao L, Xiao L. A review of algorithms for filtering the 3D point cloud. Signal Processing: Image Communication. 2017 Sep 1;57:103-12.[2] Huang X, Mei G, Zhang J, Abbas R. A comprehensive survey on point cloud registration. arXiv preprint arXiv:2103.02690. 2021 Mar 3.

3D scanners produce point clouds of varying densities

Beginners might be surprised to find that their 3D scans turn out not as solid 3D models, but as clusters of spatial data points. So what exactly is a point cloud, and what can you do with it?

Point clouds explained: scanning, processing, 3D models

3D Scanning

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