The use of passenger electric vehicles (EVs) is expected to rise to 28% by 2030 and 58% by 2040, globally. The existing supply chain for EV batteries relies mostly on recycling to close the loop to recover critical minerals such as cobalt, nickel, or copper. However, conventional battery recycling methods are energy-intensive, produce significant quantities of greenhouse gases, and lead to large volumes of waste deposited in landfills.To catalyze the transition from a linear to a circular supply chain for domestic EV batteries, the U.S. Department of Energy Advanced Research Projects - Energy (ARPA-E) has announced <a href="https://arpa-e.energy.gov/news-and-media/press-releases/us-department-energy-announces-13-projects-strengthen-domestic" rel="noopener" target="_blank">$36 million for 13 projectsOpens in new window</a> to accelerate technologies and pursue solutions to extend battery life and facilitate repair and reuse to reduce waste.<a href="https://sealionenergy.com/" rel="noopener" target="_blank">SeaLionOpens in new window</a><a href="https://sealionenergy.com/">&nbsp;Energy</a>, a startup company founded by <a href="https://engineering.cmu.edu/directory/bios/jayan-reeja.html">Reeja Jayan</a>, professor of <a href="https://www.meche.engineering.cmu.edu/index.html" rel="noopener" target="_blank">mechanical engineeringOpens in new window</a> and fellow of the <a href="https://www.cmu.edu/energy/" rel="noopener" target="_blank">Scott Institute for Energy InnovationOpens in new window</a>, was selected to receive $1.6 million to develop a low-cost and low-greenhouse gas coating technology that significantly extends battery cycle life. SeaLion Energy’s project, known as TARDIS-J (Tunable Activation &amp; Regeneration in Devices using In-Situ Jamming), will also reduce waste by regenerating “dead” battery cells.Redefining the future of energy storage, SeaLion Energy’s patented innovation also reduces charging times and improves operating safety.“We need to rethink the way batteries are manufactured from the ground up so that every element can be carefully designed, taking into consideration not just cost and performance but also what happens to the battery at end of life,” said Jayan. “When an EV driver wants to upgrade their vehicle, the battery should live on at a grid storage facility to power peoples’ homes; it shouldn’t sit in a landfill.”<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1734397421219-1010-em-sealion-energy.png" style="width: 100%px;" class="fr-fic fr-dib">Each of the 13 ARPA-E funded projects will be managed under the Catalyzing Innovative Research for Circular Use of Long Lived Advanced Rechargeables (CIRCULAR) program.“ARPA-E turns bold ideas into transformative breakthroughs,” said ARPA-E Director Evelyn N. Wang. “We identified the need for more effective alternatives to the current battery recycling paradigm. I look forward to seeing how these CIRCULAR projects develop regeneration, repair, reuse, and remanufacture technologies to create a sustainable EV battery supply chain.”U.S. Congresswoman Summer Lee <a href="https://summerlee.house.gov/posts/rep-lee-celebrates-1-6-million-in-federal-investment-for-circular-battery-innovation-in-pittsburgh">celebrated SeaLion’s&nbsp;</a><a href="https://summerlee.house.gov/posts/rep-lee-celebrates-1-6-million-in-federal-investment-for-circular-battery-innovation-in-pittsburgh" rel="noopener" target="_blank">achievementOpens in new window</a>, “With projects like this, Pittsburgh is proving itself as a national leader in clean technology and sustainable innovation. Federal investments in transformative projects like SeaLion’s TARDIS-J are critical not only to supporting local talent and job creation but also to advancing a sustainable future. This is what it means to invest in our communities—solutions that benefit the people and the planet.”<blockquote>We need to focus on innovations that lead to cost-effective, scalable solutions that prolong battery life and reduce waste.<cite>Reeja Jayan, Professor, Mechanical Engineering</cite></blockquote>With funding and comprehensive support from the Scott Institute for Energy Innovation, <a href="https://engineering.cmu.edu/mfi/index.html">The Manufacturing Futures Institute</a>, <a href="https://www.cmu.edu/swartz-center-for-entrepreneurship/">The Swartz Center for Entrepreneurship</a>, and <a href="https://www.cmu.edu/cttec/">The Center for Technology Transfer and Enterprise Creation</a>, Jayan credits CMU for helping to accelerate the spin-out of her startup company.“I am very grateful for this support,” she said. “I hope SeaLion Energy’s story can serve as a blueprint for the entrepreneurial pursuits of CMU students and faculty.”With climate change no longer just a possibility, but a reality, Jayan believes that everyone who is capable of doing something to mitigate it, should.“Instead of mining entire ecosystems out of existence to collect very limited minerals, we need to focus on innovations that lead to cost-effective, scalable solutions that prolong battery life and reduce waste. By doing so, we can realize a fully circular and domestic EV battery supply chain for the USA.”

SeaLion Energy, a CMU-led startup, received funding from the U.S. Department of Energy ARPA-E to extend EV battery life and facilitate repair and reuse to reduce waste.

Domestic, circular supply chain for EV batteries

Ever wondered how batteries power your gadgets or how metals are refined to their purest forms? The answers lie in the interplay of cathodes and anodes, two simple yet critical components in electrochemistry. This article will delve into their workings, applications, and challenges.


Cathode Anode: The Basics and Applications

What started out in 1928 as a blacksmith and carriage smithy is now, 94 years later, a modern, customer-focused vehicle manufacturing company in the heart of Switzerland. These days, <a rel="noopener noreferrer" href="https://sutter-fahrzeugbau.ch/" target="_blank">Sutter AG Lungern Fahrzeugbau</a> specializes in the development and manufacture of 3-side tippers of up to 40t, loading bridges for all trucks and vans, box bodies, tipping bodies, quick-change systems, special vehicles, maintenance and repairs of bodies and trailers.Before purchasing the Creaform 3D scanner, engineers at Sutter spent about 5% of their working time manually measuring certain components with complex geometries to fit them to vehicles. These are mainly aluminum covers, underride guards, crane mounting elements, and other vehicle mounted components that are tailored to the requirements of the vehicle or the customer’s wishes. Before, these parts used to be manufactured without the possibility of double-checking them prior to the time of final assembly, as it was not possible to check the geometries on the vehicle itself. Apart from the extended amount of time it took to develop the components, the effort and expense required to have them modified and adapted by qualified metal workers for their final place of use was enormous.<h2>Requirements for a new measuring system and implementation</h2>Sutter often has to deal with large scanning areas, such as truck chassis zones, where the distance between the individual components is important, yet the measurement accuracy must remain high. The crucial requirement in purchasing the measurement system was therefore accuracy.One of the key factors in choosing <a href="https://www.creaform3d.com/en">Creaform Go!SCAN SPARK</a> was the ability to purchase not just a product, but a complete service. This included the purchase of consumables for the use of the scanner, a laptop, support for the work on site, after-sales service in case of maintenance, repairs, and questions.The implementation of Creaform’s 3D measurement solutions was very intuitive, as it did not require a new process to be defined, only for an existing one to be replaced. In practice, the manual measurement process was simply replaced by 3D scanning. This not only provided the design department with more measurement data, but also allowed them to check the actual dimensions and geometries of vehicle components during development (a double-check).Since Sutter AG is a small company, the entire process from 3D scanning to ordering raw materials for manufacturing the components, such as sheet metal, is handled by one of the engineers in the engineering department. A single two-day training session by a Creaform technician made it possible for Sutter to be fully operational and independent right from the start.<h2>Truck add-on parts: Teamwork between Creaform Go!SCAN SPARK, engineering department and workshop</h2><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1733989230571-dji_0032-scaled.jpg" style="width: 100%px;" class="fr-fic fr-dib">Sutter AG handles a multitude of diverse projects. As an example, we would like to show how the design, manufacture, and assembly of a customized tool box on an existing truck chassis for the transport of construction machinery was created in cooperation between the workshop and the engineering department.Due to current delivery bottlenecks at the vehicle manufacturer, the “construction machine taxi” project was created under tight time constraints. This meant the engineering department had to do a lot of advance preparation using CAD designs. When the vehicle arrived, an advanced design status was achieved very quickly and the workshop itself built some additional attachment holders for tool boxes.Another application Sutter has found for the technology is to ensure traceability in the archive in accordance with the ISO9001 standard. It was therefore decided to scan the additional mounting bracket with the <a href="https://www.creaform3d.com/en">Creaform Go!SCAN SPARK.</a><img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1733989245859-sutter_bild1.jpg" style="width: 100%px;" class="fr-fic fr-dib">Area with additional mounting bracket for toolboxes to be scannedAlthough the additional mounting bracket has a wide variety of surface finishes, colors, and geometries, it took very little time to scan and the amount of material required (targets and matting spray) was very low.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1733989265416-sutter_bild2.png" style="width: 100%px;" class="fr-fic fr-dib">3D scan of the truck chassis with additional elements mounted by Sutter in the VXmodel softwareWith the help of the <a href="https://www.creaform3d.com/en/metrology-solutions/3d-applications-software-platforms/vxmodel-scan-cad-software-module" id="isPasted">VXmodel</a> export function, everything could be imported directly into Solidworks and traced very quickly. This was mostly done using the measurement function, the creation of geometry (such as profiles, planes, and cylinders) in VXmodel, and then with the direct transfer of the geometries into Solidworks.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1733989299882-reverse-engineering.jpg" style="width: 100%px;" class="fr-fic fr-dib">Reverse engineering in SolidworksWhere possible, purchased parts were replaced with 3D data from parts suppliers. However, this does not happen as a rule, since missing 3D models are often replaced by mesh bodies from 3D scans. This method of working also increases the quality and completeness of the company’s own database of purchased parts.<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1733989337664-sutter_bild3.png" style="width: 100%px;" class="fr-fic fr-dib">CAD view of the scanned areas with traced toolbox holders and purchased part (hydraulic tank)<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1733989357772-sutter_bild4.png" style="width: 100%px;" class="fr-fic fr-dib">CAD view with bridge (main design, manufactured by the engineering department), hydraulic tank (from 3D data from parts supplier), and toolboxes (holders built by the workshop and redesigned through reverse engineering<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1733989372499-sutter_bild5.jpg" style="width: 100%px;" class="fr-fic fr-dib">Finished body<h2 id="isPasted">How the Go!SCAN SPARK with VXmodel has improved processes and practices at Sutter AG</h2>Apart from the main requirement of accuracy already mentioned before, there have been several improvements at a practical level:<ul><li>The space analysis in the planning of bodies, but also of additional units and attachments, has been greatly simplified.</li><li>The accuracy of measurements and the production of raw parts have been increased.</li><li>Quality management has been improved and it is now possible to track completed and similar projects.</li><li>The waste rate of raw parts has been reduced or brought to zero.</li><li>The assembly and adaptation time by the workshop has been reduced, which avoids the need for highly trained employees (the objective is a plug &amp; play strategy).</li></ul>In terms of software, the <a href="https://www.creaform3d.com/en/metrology-solutions/3d-applications-software-platforms/vxmodel-scan-cad-software-module">VXmodel software module</a> used by Sutter enables the data to be scanned, processed, and aligned with the correct coordinate system quickly and easily, and finally exported directly to the Solidworks CAD drawing program. The biggest advantage is definitely the possibility to export the raw data directly into the Solidworks format. There, the data can be used for CAD comparisons or as an aid for designing further parts.All these factors have led to considerable improvements in internal processes and shared practices in the execution of projects.<h2>Future areas of application</h2>Sutter’s central idea is to gradually increase the use of the <a href="https://www.creaform3d.com/en/handheld-portable-3d-scanner-goscan-3d">Creaform 3D scanner</a> in order to spread the technical and practical benefits across all industries and product types.Burim Shala, Technical Manager at Sutter comments: “Another step we would like to take as a company is to scan purchased standard components for which there are no 3D models, so that we can plan and design our products with even more detail and precision. We would like to use the 3D scanner mainly for preliminary clarifications so that we can design earlier in the manufacturing process. In a nutshell, I would say that Creaform measurement solutions help us keep the focus on the ‘golden triangle’.”<img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1733989405049-golden-triangle.png" style="width: 100%px;" class="fr-fic fr-dib">Blue triangle. At the top corner is says “Quality,” at the bottom left corner “Time,” at the bottom right corner “Cost.”

The use of the Go!SCAN SPARK and VXmodel leads to significant improvements in the internal processes when carrying out projects at the Swiss company Sutter AG.

Vehicle manufacturing company increases design quality with 3D scanners

In this episode, we chat with Mark Zachos - President of DG Technologies and Automotive Industry expert on all things Onboarding Diagnostics (OBD) - about the evolution of OBD and what the future holds with the EV revolution.

Podcast: Mark Zachos & The Future of Onboard Diagnostics In Cars (Interview)

The two day <a href="https://events.hexagon.com/Hexagon_LIVE_Eindhoven?creative=713450062759&keyword=hexagon%20live%20eindhoven&matchtype=e&network=g&device=c&gad_source=1&gclid=Cj0KCQjw99e4BhDiARIsAISE7P-jq9--x4A0TeKGXvQPXSR46iJ28I8bV7tNL3-yyfjZcLlvv_LBpE4aAsuEEALw_wcB">Hexagon LIVE event</a> at the Brainport Industries Campus in Eindhoven was an unforgettable convergence of technology, engineering, and innovation, showcasing cutting-edge solutions driving the future of manufacturing. This year’s conference, themed around accelerating smarter manufacturing, brought together experts to discuss transformative solutions in digital workflows, sustainability, and precision engineering. The event emphasized how innovation can meet the demands of modern industries, bridging cutting-edge technologies with practical applications across sectors.Throughout the event, Wevolver was reporting live on our social media channels from the center of the action on Day 1, which saw an engineering marvel in the form of Max Verstappen’s 2021 championship-winning car, showcased by Oracle Red Bull Racing and the grand opening of Hexagon's brand new 400 square meters Experience Center. We also spoke to Jan Klingen, VP EMEA North of Hexagon's Manufacturing Intelligence Divison about how to reach the younger generation of engineers and Erik Josefsson, CEO of R-evolution, Hexagon's sustainable innovation and green-tech investment subsidiary about how their Green Cubes can accelerate biodiversity and rainforest conservation worldwide.&nbsp;If you missed tuning in on the day or you would like to rewatch the interviews, they are now available on-demand in our curated YouTube playlist, offer insights into key discussions, live demonstrations, and interviews with experts. For those who missed the action, don’t miss your chance to catch up on the industry-shaping innovations revealed at Hexagon LIVE!<iframe src="https://www.youtube.com/embed/videoseries?si=Lhd341sSJ5qxATtE&amp;list=PLnGQIAOr1q_N-g5DgT-VhKJGS8PLEpEfr&amp;enablejsapi=1&amp;origin=https://www.wevolver.com" title="YouTube video player" frameborder="0" allowfullscreen="" class="fr-draggable" data-lf-form-tracking-inspected-kn9eq4roawkarlvp="true" data-lf-yt-playback-inspected-kn9eq4roawkarlvp="true" data-lf-vimeo-playback-inspected-kn9eq4roawkarlvp="true" style="width: 560px; height: 450px;">&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;</iframe><h2 dir="ltr" id="isPasted">A Decade of Collaboration: How Hexagon’s technologies underpin Red Bull Racing’s success</h2>For over a decade, <a href="https://www.redbullracing.com/int-en" target="_blank" rel="noopener noreferrer">Oracle Red Bull Racing</a> has collaborated with Hexagon to revolutionize their engineering processes. Wevolver spoke with Morgan Maia, Senior Technical Partnership Manager at Oracle Red Bull Racing about the partnership and how Hexagon’s technologies underpin Red Bull’s success both on and off the track.<h2 dir="ltr">Inauguration of Hexagon’s New Experience Center</h2>Day 1 of Hexagon LIVE marked the grand opening of Hexagon’s state-of-the-art Experience Center. This 400-square-meter space is a hub of manufacturing innovation, offering visitors hands-on demonstrations of the latest technologies and direct access to industry experts. As the first of its kind in Europe, the center is designed to inspire and educate, showcasing solutions ranging from digital workflows to cutting-edge automation tools, emphasizing Hexagon’s commitment to shaping the future of manufacturing. Wevolver spoke to Jan Klingen, VP EMEA North of Hexagon's Manufacturing Intelligence Divison and Stephen Chadwick, President of EMEA North of Hexagon's Manufacturing Intelligence Divison about the significance of this grand opening.<h2 dir="ltr">A R-evolutionizing Approach to Rainforest Conservation</h2><a href="https://r-evolution.com/" target="_blank" rel="noopener noreferrer">R-evolution</a>, Hexagon's sustainable innovation and green-tech investment subsidiary had a significant launch of their own with their new initiative of Green Cubes, an innovative solution leveraging digital technology for rainforest conservation. These Green Cubes are a cutting-edge platform combining Hexagon's expertise in sensor technology, data analytics, and AI to monitor and protect critical ecosystems in real time. Wevolver spoke to Erik Josefsson, CEO and Stina Langenius, Business Designer how these cubes can contribute to preserving one of the planet's most vital resources.&nbsp;

Wevolver was at the center of action during the Hexagon LIVE in Eindhoven, reporting live on cutting-edge tech and smarter manufacturing solutions, interviewing experts and exploring innovation in digital workflows, sustainability, and precision engineering. Watch the livestream on demand here!

Highlights from Hexagon LIVE 2024: Watch the livestream on demand

Industrial Engineers working alongside Cobot

This article delves into what is a cobot, exploring its architecture, programming interfaces, control systems, safety protocols, intricate mechanics, and integration capabilities of modern cobots.

What is a Cobot? Advanced Guide to Collaborative Robot Architecture and Implementation

The safety and efficiency of EV charging systems can be enhanced by integrating advanced protection and sensing technologies.

Enhancing EV Charging Safety and Efficiency: Integrating Advanced Protection and Sensing Technologies

In this episode, we discuss how on board diagnostic (OBD) ports came to be in modern cars and how they are being leveraged today for bring internet of things (IoT) to the automotive realm.

Podcast: From Diagnostics to Connected Cars: The OBD Evolution

The world is rapidly moving towards automation, with more and more autonomous vehicles and robots being used in across industries. As these machines look to venture deeper in harsher environments, from the depths of the ocean to the rugged terrain of construction sites, they need accurate and reliable sensors that can withstand even the harshest conditions. &nbsp;This is where Xsens Sirius comes in. &nbsp; &nbsp;The Xsens Sirius is a new, high-end industrial-grade inertial sensor designed to deliver precise 3D orientation data in real-time, even in the most challenging environments, be it land air or (sub)sea This next-generation sensor builds upon the success of Movella's well-known Xsens MTi 100-Series.Sirius Series: Enabling true autonomy in harsh conditions<iframe width="640" height="360" src="https://www.youtube.com/embed/Q2UhSYiUdHw?autoplay=1&amp;mute=1&amp;wmode=opaque&amp;rel=0" frameborder="0" allowfullscreen="" class="fr-draggable" data-lf-form-tracking-inspected-kn9eq4roawkarlvp="true" data-lf-vimeo-playback-inspected-kn9eq4roawkarlvp="true" data-lf-yt-playback-inspected-kn9eq4roawkarlvp="true"></iframe> The Sirius Series boasts an array of cutting-edge features, including:Robust accuracy:&nbsp;Thanks to its dual-processor design, Xsens Sirius delivers accurate orientation data, ensuring reliable navigation in any environment. &nbsp;&nbsp;Vibration and shock resistance:&nbsp;The sensor is designed to withstand extreme vibration and shock without compromising accuracy. &nbsp;This is achieved through an advanced signal pipeline with analog filtering. &nbsp; &nbsp;Rugged &amp; reliable:&nbsp;Xsens Sirius is built to last. It has a rugged IP68 housing, meaning it's completely protected from dust and can be submerged in water. &nbsp;It can also withstand extreme temperatures, humidity, salt spray, sand, and electromagnetic interference.Easy-to-integrate:&nbsp;Xsens Sirius is designed for easy integration into your existing systems. &nbsp;It comes with a comprehensive software suite, a user-friendly SDK, and is backed by a strong partner network that includes NVIDIA, HESAI, ROS, and Matlab. &nbsp; &nbsp;Magnetic Immunity:&nbsp;Advanced magnetic models provide exceptional resistance against magnetic disturbances. &nbsp;&nbsp;Xsens Sirius is geared for a wide range of applications, including:Marine: Deployed on surface vessels and sub-surface robotics, such as remotely operated vehicles (ROVs) and autonomous underwater vehicles (AUVs) for precise navigation or stabilization, providing them with reliable heading- and roll/pitch data or support bathymetry mapping.&nbsp;Land based Mobile Robotics: Enabling precise navigation for diverse robotic applications, including indoor mobile robots (AMRs/AGVs) operating in dynamic environments and Outdoor Mobile Robots navigating through rough terrain.&nbsp;Precision Agriculture:&nbsp;Delivering accurate 3D orientation data for navigating and controlling autonomous agriculture machinery and smaller mobile robotics.3D Digital Mapping and Surveying: Supporting high-fidelity data capture and georeferencing for aerial, terrestrial, and subsea bathymetry mapping, enabling the creation of accurate and detailed maps and 3D models with e.g. Sonar, LIDAR and camera systems.<img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzM0NTQ3MzA1MjUyLWltYWdlICgxNyktMS5wbmciLCJlZGl0cyI6eyJyZXNpemUiOnsid2lkdGgiOjk1MCwiZml0IjoiY292ZXIifX19" style="width: 100%px;" class="fr-fic fr-dib">Market Growth and DemandThe increasing need for robust, industrial-grade inertial sensors like Xsens Sirius is reflected in recent market analysis. This year’s High-end Inertial Sensors report by Yole Intelligence highlights the growing demand for IMUs in applications such as remotely operated vehicles (ROVs), autonomous underwater vehicles (AUVs), and autonomous mobile robots (AMRs and AGVs). These applications require high performance and vibration immunity, creating a significant market for high-end inertial sensors. In 2023 alone, this market generated $86 million, and it is projected to reach almost $100 million by 2029, with a steady annual growth rate of 3% (CAGR).&nbsp;With its combination of accuracy, reliability, and durability, Xsens Sirius is set to become the go-to choice for engineers and developers working on autonomous applications in challenging environments. It's a powerful tool that can help push the boundaries of what's possible in the world of automation. To learn more about the Xsens Sirius series, please visit the <a href="https://www.movella.com/products/sensor-modules/xsens-sirius-series" target="_blank" rel="noopener noreferrer">website</a>.&nbsp;

The all new Xsens Sirius series has been engineered to enable true autonomy in harsh conditions

Get Sirius about 3D Inertial Sensing in the Most Challenging Environments

In order to decarbonize the transport sector, heavy commercial vehicles and non-road mobile work machines are increasingly coming to the fore. Vehicle and engine manufacturers, suppliers and science have therefore joined forces in the "PoWer" project to comprehensively investigate the cross-application use of hydrogen engine drive train concepts for construction and agricultural applications. The automotive supplier MAHLE is leading the project, in which the Karlsruhe Institute of Technology (KIT) is involved with three institutes. The Federal Ministry for Economic Affairs and Climate Protection is funding PoWer for three years with around 5 million euros, and the project is supported by TÜV Rheinland.Due to their properties such as high efficiency, robustness and low raw emissions, hydrogen engines offer many advantages that make them particularly suitable for applications in construction and agricultural machinery. It is also possible to convert conventional combustion engines of, for example, excavators, combine harvesters or conveyor vehicles to hydrogen engines. In order to be able to implement the technology in the future, three KIT institutes are investigating hydrogen combustion in engines, suitable exhaust gas catalysts and the behavior of materials under hydrogen in the PoWer project.<h2>Efficient use of hydrogen in complex engines</h2>"Due to the low ignition limit and the wide flammability limits of hydrogen, unwanted self-ignition can occur. This must be avoided at all costs in order not to risk engine damage," says Dr. Uwe Wagner from the Institute for Piston Machines (IFKM) at KIT about the challenges. The researchers at the IFKM are therefore investigating how hydrogen-based fuel can be used most efficiently and safely in engines of construction and agricultural machinery - whether with intake manifold or direct injection. "In addition, the geometry of the engine and lubricating oil inputs into the combustion chamber play a decisive role in ensuring smooth combustion," says Wagner. In order to test and optimize various injection strategies and engine parameters, the researchers use a single-cylinder research unit and a multi-cylinder engine.<h2>Environmentally friendly energy source for off-road applications</h2>"In order to comply with current and future exhaust gas limits, it is necessary to provide efficient exhaust gas catalysts in addition to low-emission engine operation," explains Dr. Patrick Lott from the Institute of Technical Chemistry and Polymer Chemistry (ITCP) at KIT. "The specific operating conditions of hydrogen engines are sometimes challenging for the catalysts," says Lott. The ITCP team is therefore investigating how existing catalyst systems behave in interaction with hydrogen engines. One of the aims is to improve their durability and efficiency in order to adapt them to the new operating conditions. At the same time, the researchers are developing innovative concepts for exhaust gas aftertreatment so that hydrogen can be used as an environmentally friendly energy source in off-road applications.<h2>Impact of Hydrogen on Materials</h2>"Contact with hydrogen can significantly reduce the strength and deformability of metallic materials," explains Dr. Stefan Guth from the Institute of Applied Materials - Materials Science (IAM-WK) at KIT. In the project, the scientists at the IAM-WK are therefore investigating how hydrogen affects typical materials used in combustion engine components. To do this, they are conducting mechanical material tests under the influence of hydrogen, in particular under the cyclical loads typical of engines. A central goal of the research group is to develop and establish methods for evaluating the influence of hydrogen on material strength. "Ultimately, we want to give our industrial partners recommendations for the safe and efficient use of the materials," says Guth.<h2>About the PoWer project</h2>Under the leadership of MAHLE, in addition to KIT, DEUTZ AG, the German Aerospace Center (DLR), Purem GmbH, Claas KGaA mbH, the Technical University of Braunschweig, Liebherr GmbH, Nagel Maschinen- und Werkzeugfabrik GmbH, Umicore SA, NGK Europe GmbH and Castrol Limited are also involved. (ase)

Hydrogen engines for the future: In the PoWer project, researchers are developing new drive concepts for construction and agricultural applications (Photo: Magali Hauser KIT)

Vehicle and engine manufacturers, suppliers and science have joined forces in the "PoWer" project to comprehensively investigate the cross-application use of hydrogen engine drive train concepts for construction and agricultural applications.

Mobility: Hydrogen engine for off-road applications

In this episode, we discuss the cyber attacks threatening the automotive industry and what leading companies & researchers are doing to be prepared. 

Podcast: How Will Your Car Get Hacked?

Real Time Production Monitoring System application in Smart Industrial Automotive Manufacturing

This article delves into the essentials of ICS, exploring the key types of industrial control systems, cutting-edge innovations, real-world applications and their critical analysis.

Types of Industrial Control Systems: Examples and Applications

Manufacturers operate in a rapidly evolving environment with a unique set of challenges. Global competition drives them to reduce costs while meeting rising quality expectations. There's also a race to achieve faster time-to-market to attract and retain clients. Meanwhile, government and industry bodies around the globe have been enforcing stringent sustainability mandates. To meet these targets, manufacturers work towards reducing greenhouse emissions and adopt circular economy practices.On top of this, the pace of technological advancement presents another challenge. Staying competitive requires manufacturers to adopt new technologies, which often comes with high upfront costs and can disrupt established workflows. As teams adjust to new workflow, productivity can temporarily dip, which creates strain.To overcome these challenges, manufacturers need data-driven strategies to boost accuracy, productivity, and adaptability. Intergrating digital solutions is the way forward as it helps make informed decisions to streamline processes and stay competitive in an every-changing industry.<h3 dir="ltr">The Rise of Smart Manufacturing: A Transformation Underway</h3>The fourth industrial revolution, or Industry 4.0, is helping manufacturers integrate digital technologies such as automation, AI, cloud computing, and IoT to create smart factories where machinery, sensors, and software are connected. With real-time data collection and intelligent analytics, companies can detect inefficiencies and make informed decisions to optimize processes.As a leader in this space, Hexagon offers integrated manufacturing intelligence that spans from design to the final product. By providing tools for design, simulation, and quality management, Hexagon enables manufacturers to adopt processes that drive precision, sustainability, and adaptability.<table style="width: 100%;"><tbody><tr><td style="width: 100%; vertical-align: top;"><h2 dir="ltr" id="isPasted">Hexagon Live in Eindhoven: Insights, Innovation, and Networking</h2>On November 27th and 28th Hexagon presents participants the chance to engage first-hand with their manufacturing solutions at Hexagon Live. The event also provides an opportunity to build connections with like-minded professionals, opening doors for future collaborations and growth opportunities.By interacting with thought leaders, visitors can gain valuable knowledge that can help them tackle challenges in their businesses.<ul id="isPasted"><li dir="ltr" style="font-weight: bold;">27 November – Strategic Insights – <a href="https://events.hexagon.com/Hexagon_LIVE_Eindhoven/home">Register Now</a></li><li dir="ltr" style="font-weight: bold;">28 November – Technology Deep-Dive – <a href="https://events.hexagon.com/Hexagon_LIVE_Eindhoven/home">Register Now</a></li></ul></td></tr></tbody></table><h2 dir="ltr">The Need for Advanced Digital Manufacturing Technologies</h2><h3 dir="ltr">Addressing Industry Challenges</h3>Manufacturers face a range of challenges that impact every stage of the production cycle. One of the most pressing is supply chain instability, caused by factors such as natural disasters, trade restrictions, and pandemics. These disruptions can delay production in today's globally distributed supply chains.Energy and resource efficiency have become critical priorities due to fluctuating energy prices fueled by current geopolitical tensions. High energy costs increase production expenses, trimming already slim margins.Equipment downtime poses another key efficiency roadblock. Not only does it require costly repairs but also ends up wasting valuable man-hours. The rising demand for customized products adds to these challenges. Manufacturers are now required to frequently perform time-consuming reconfiguration tasks to accommodate a wider variety of designs.<h3 dir="ltr">Solving Challenges with Digital Innovation</h3>Digital solutions are addressing core challenges in energy efficiency, downtime reduction, and product customization. While implementing these technologies requires an initial investment, they provide long-term benefits.To manage high energy costs, manufacturers are adopting IoT-based energy monitoring and automation systems. These systems utilize sensors and smart controls to optimize energy consumption in real time. For instance, occupancy sensors can detect activity in different areas, adjusting lighting and HVAC systems to minimize energy waste.Predictive maintenance has proven effective in minimizing unplanned equipment downtime. The system leverages historical data analysis, real-time machine health monitoring, and machine learning. When an anomaly or potential failure pattern is identified, the system alerts engineers to perform maintenance before a breakdown occurs.In response to increasing demand for customized products, manufacturers are turning to digital twins. By creating virtual replicas of production systems, engineers can simulate and test custom designs before production begins, accelerating the design-to-manufacturing cycle. Additionally, companies are deploying flexible manufacturing systems (FMS), which feature modular workstations that can be retooled quickly. This flexibility allows manufacturers to easily switch between different product designs without requiring extensive modifications to the factory setup.<h2 dir="ltr">Driving the Manufacturing Intelligence Transformation</h2>Hexagon’s intelligence solutions integrate into the manufacturing ecosystem by seamlessly connecting tools, technologies, and data throughout entire production cycles. At the heart of this integration is the use of advanced tools such as digital twins, automation systems, and simulations. This integration allows data collection from each stage of the process allowing teams to monitor progress more effectively.Metrology tools help companies ensure that components and products meet exact specifications, maintaining precision throughout production. This minimizes extensive rework and material waste caused by incorrect tolerances. Hexagon enhances this process by providing in-process measurement systems that monitor and measure parts directly on the production line.Hexagon's innovative solutions enable real-time collaboration between design and production teams. Through digital simulation, manufacturers can optimize designs before production begins. The ability to check components digitally reduces development time, minimizes material waste, and enhances safety in industries like automotive and electronics.The company combines automation technologies with its cutting-edge software to optimize manufacturing workflows. By integrating real-time data, it enhances process efficiency and improves operational outcomes.Its predictive maintenance solutions identify potential issues so that engineers can address problems before they cause costly breakdowns. Such practices ensure smooth operations and extend the lifespan of equipment. Hexagon’s IoT-enabled energy monitoring tools further support sustainability efforts. These tools help companies pinpoint inefficiencies, reduce waste, and optimize resource usage.<h3 dir="ltr"><img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzMyMjA5Njg0NzkxLUhleGFnb25NSVJRMjAxOFBvZDgwMHg0MjhEZXNpZ25FbmdpbmVlcmluZ0ljb24oMSkuanBnIiwiZWRpdHMiOnsicmVzaXplIjp7IndpZHRoIjo5NTAsImZpdCI6ImNvdmVyIn19fQ==" style="width: 100%px;" class="fr-fic fr-dib">Image: Through digital simulation, manufacturers can optimize designs before production begins. Source:&nbsp;<a href="https://hexagon.com/company/divisions/manufacturing-intelligence/what-we-do/design-engineering" target="_blank" rel="noopener noreferrer">Hexagon</a>.</h3><h3 dir="ltr">Support and Success</h3>Hexagon supports some of the world’s leading organizations in various industries. For example, the iconic Red Bull Racing Formula 1 team relies on Hexagon’s metrology equipment and scanners to ensure the precision needed to build their cutting-edge car.Volkswagen Group’s ŠKODA AUTO also uses Hexagon’s automated measurement systems across its manufacturing facilities to enhance production accuracy and capacity.Additionally, CERN, the organization dedicated to uncovering the mysteries of the universe, trusts Hexagon’s solutions to monitor its entire technical infrastructure, ensuring seamless operations for groundbreaking research.For more success stories, <a href="https://hexagon.com/resources/customer-success-stories">click here</a>.<h2 dir="ltr">What to Expect at Hexagon Live in Eindhoven: Insights, Innovation, and Networking</h2><h3 dir="ltr">Gain Exclusive Knowledge from Manufacturing Experts &amp; Network with Industry Innovators</h3>On November 27th and 28th Hexagon presents participants the chance to engage first-hand with their manufacturing solutions at Hexagon Live. The event also provides an opportunity to build connections with like-minded professionals, opening doors for future collaborations and growth opportunities.By interacting with thought leaders, visitors can gain valuable knowledge that can help them tackle challenges in their businesses.<h3 dir="ltr">Content Tailored to Your Needs: Innovation and Problem-Solving</h3>The event offers a range of sessions designed to tackle real-world challenges within the manufacturing sector.Hear from companies that have successfully navigated manufacturing challenges with the help of digital innovations. These case studies highlight what's possible and serve as a framework for your strategic planning.<h3 dir="ltr">Hands-On Exploration of Digital Reality Solutions</h3>The event offers a chance to experience how Hexagon's digital reality tools improve operational efficiency. Visitors get an understanding of how to leverage real-time data, machine learning, and automated workflows to optimize every stage of their operations, from design to delivery.<h2 dir="ltr">Explore the Manufacturing of Tomorrow at The Experience Center</h2>Hexagon's new Experience Centre in Eindhoven brings the future of manufacturing to life, offering visitors a chance to see how cutting-edge technologies are reshaping the industry. Being one of the first of its kind in Europe, the center promises an immersive experience where you can explore&nbsp;emerging trends, solutions, and new products first-hand.&nbsp;From reimagining production lines to real-time energy monitoring, the center showcases how facilities are evolving to meet the demands of next-generation aircraft and electric vehicles.<blockquote>“It’s about creating a memorable “wow” factor, leaving visitors inspired by a company offering robust solutions to today’s challenges and a visionary partnership for the future. Experience Centres have the potential to be game-changers.”</blockquote>Marcel Brand, Senior Director Global Events &amp; Experience Centres Hexagon, Manufacturing Intelligence divisionIn addition to theory, attendees can get hands-on with the PRESTO system and discover how automation is transforming quality control by improving precision and drastically reducing inspection times.Explore the HxGN Machine Trainer, a digital twin simulator used by industry leaders like Safran to train CAM programmers and machine tool operators quickly and safely. Visitors can also experience CMM machines and 3D scanners up close, gaining insights into the latest technologies driving innovation in aerospace, automotive, and electronics manufacturing.<h2 dir="ltr">Hexagon Live Day 1: 27 November – Strategic Insights</h2><h2 dir="ltr"><a href="https://events.hexagon.com/Hexagon_LIVE_Eindhoven/home" class="link"></a></h2><h3 dir="ltr" id="isPasted">Practical Innovation Workshops</h3>The workshops at the event are designed to address challenges in managing complex semiconductor supply chains. Experts will help attendees understand how to streamline operations to manage global disruptions and enhance supply chain resilience to ensure material availability.Visitors can discover how to utilize data and automation to optimize processes in the energy industry. From increasing efficiency to reducing waste, these strategies can improve operations at every level.The event touches also upon the latest technologies in energy production and distribution, with a focus on how AI and machine learning are helping in energy forecasting and demand management. You'll learn practical approaches for integrating renewable energy sources into existing infrastructure.<a href="https://events.hexagon.com/Hexagon_LIVE_Eindhoven/home" class="button-main-action">Register Now</a><h3 dir="ltr">Insightful panel discussions</h3>The company will also host panel discussions featuring industry leaders and experts who will share their perspectives on industry advancements.These discussions will explore how technologies digital twins and simulation are accelerating design and product development cycles in both aerospace and automotive manufacturing.<h3 dir="ltr">An F1 Engineering Marvel Up Close&nbsp;</h3><img src="https://images.wevolver.com/eyJidWNrZXQiOiJ3ZXZvbHZlci1wcm9qZWN0LWltYWdlcyIsImtleSI6ImZyb2FsYS8xNzMyMjA5ODc0ODg0LU9yYWNsZS1SZWQtQnVsbC1SYWNpbmctY2FzZXN0dWR5LWJhbm5lci5qcGciLCJlZGl0cyI6eyJyZXNpemUiOnsid2lkdGgiOjk1MCwiZml0IjoiY292ZXIifX19" style="width: 100%px;" class="fr-fic fr-dib">The Hexagon Live event will also feature a keynote session from the Oracle Red Bull giving insight into how they leverage Hexagon's technology for success. Source:&nbsp;<a href="https://hexagon.com/resources/resource-library/hexagon-measurement-keeps-productivity-track" target="_blank" rel="noopener noreferrer">Hexagon</a>.Who better to offer insights on staying ahead of the competition than Oracle Red Bull Racing? This legendary team has secured 6 Constructors' Championships and 7 Drivers' Championships.Competing against the best in the world leaves Red Bull Racing with no margin for error. Don’t miss Red Bull’s keynote to learn how Hexagon helps the team achieve unparalleled accuracy, efficiency, and speed in a sport where just one-tenth of a second can make all the difference.<h2 dir="ltr">Hexagon Live Day 2: 28 November – Technology Deep-Dive</h2><h3 dir="ltr">In-Depth Exploration of Technical Breakthroughs</h3>On the second day of the event, attendees will get to discover the latest metrology solutions, including in-process measurement that integrates metrology directly into the production phase. The session will also cover the impact of these innovations on quality control processes.Next, visitors can explore finite element analysis (FEA) simulation techniques, which utilize digital models to simulate how objects behave under forces to predict real-world results. It will be followed by a deep dive into advanced design, feasibility, and cost optimization for sheet metal components.<a href="https://events.hexagon.com/Hexagon_LIVE_Eindhoven/home" id="isPasted" class="button-main-action">Register Now</a><h3 dir="ltr">Gain Innovative Perspectives</h3>The event will highlight how non-contact reality capture offers real-world analysis with precise 3D representations of environments. Attendees will learn how this technology enables engineers, builders, and forensic teams to ensure no critical details are overlooked. With edge computing, they can validate data accuracy directly on-site, streamlining the process and improving outcomes.<h2 dir="ltr">Ready to Be a Part of the Future? Register Now for Hexagon Live!</h2>Hexagon Live offers a unique opportunity to explore the latest in manufacturing innovation and gain valuable insights to stay ahead in this ever-changing industry.Discover advanced solutions like automation and digital twins, designed to boost efficiency and improve quality. Attend discussion panels and workshops to connect with leading professionals and gather expert knowledge.Best of all, general admission is completely free. What are you waiting for? Use the following links to reserve your spot today!<ul><li dir="ltr">27 November – Strategic Insights – <a href="https://events.hexagon.com/Hexagon_LIVE_Eindhoven/home">Register Now</a></li><li dir="ltr">28 November – Technology Deep-Dive – <a href="https://events.hexagon.com/Hexagon_LIVE_Eindhoven/home">Register Now</a></li></ul>Unable to attend? Wevolver will be livestreaming the event on our&nbsp;<a href="https://www.linkedin.com/company/wevolver/">Linkedin</a>&nbsp;and <a href="https://x.com/WevolverApp?ref_src=twsrc%5Egoogle%7Ctwcamp%5Eserp%7Ctwgr%5Eauthor" target="_blank" rel="noopener noreferrer">Twitter</a> page on November 27th.&nbsp;<a href="https://www.linkedin.com/company/wevolver/mycompany/#:~:text=Message-,Following,-Home" target="_blank" rel="noopener noreferrer">Follow us</a>&nbsp;to get a notification on the day so you don't miss a moment!

Learn how manufacturers are leveraging IoT, AI, and automation to tackle global competition, meet sustainability goals, and enhance customization at Hexagon Live on November 27th-28th.

Step into the Center of Future Manufacturing: Experience Intelligent Manufacturing Solutions at Hexagon Live

The scaled city, located in the basement of Hollister Hall, seeks to improve the performance of emerging mobility systems, such as connected and automated vehicles, by enabling small motorized cars to interact with their environment as well as other vehicles, some of which are piloted remotely by humans. Credit: Noël Heaney/Cornell University

A 20-by-20-foot “smart” city shrunk to 1:25 scale and its fleet of custom-built cars, drones, cameras and virtual reality technology are helping researchers design a better – and safer – future for transportation. 

Mini smart city drives design of safer automated transportation

In a world where automation dominates the manufacturing sector, one question persists: why aren't robots omnipresent in our daily lives? The answer lies in the intricate challenges of bridging the gap between humans and machines. While robots thrive in structured environments, the unpredictability and complexity of human behavior pose significant hurdles to seamless integration.&nbsp;In Robotican's recent work, we have developed a new way for humans to interact with service robots. A person is talking to a robot and command it to perform series of tasks a spoken language. Such a command can be: "Go forward up until the end of the hallway, enter the room in front of you, ask the doctor to give you the examination files, and come back here". The robot uses a Speech-To-Text engine, to write the command in text, then it applies a specially trained LLM (Large Language Model) to divide the command into sub-tasks. In our example the sub-tasks will be: "move forward, enter the room, ask the doctor, go back".&nbsp; The robot start performing the sub-tasks according to the required order. &nbsp;While moving the robot uses it cameras to "see" the environment in front of it. The frame from this camera goes into an LVM (Large Visual Model) which receives a photo and output text. When the way is clear this LVM will output "move forward", and an action will be: send the robot a navigation way point 10 meters ahead". When say, in our example, a group of people are standing in front of the robot blocking the way. Then the LVM will output "People are blocking the way", and the action will be "ask them to let me pass through". &nbsp;Then a Text-To-Speech engine will say "Excuse me, I'm a robot with an important task. May I please pass through? Thank you.” Then the robot pass and continues its task. This process is repeated until the robot complete its task, or is unable to do it. <img src="https://s3-us-west-1.amazonaws.com/wevolver-project-images/froala%2F1731928237835-%D7%AA%D7%9E%D7%95%D7%A0%D7%94+2+%D7%9C%D7%9E%D7%90%D7%9E%D7%A8+2+%D7%95%D7%95%D7%99%D7%91%D7%95%D7%9C%D7%91%D7%A8.jpg" style="width: 100%px;" class="fr-fic fr-dib">"The answer lies in the intricate challenges of bridging the gap between humans and machines" This is a unique approach of combining TTS, STT, LLM and LVM to allow robot interact with human, and human interact with a robot in a spoken language, while understanding tasks, seeing and understanding the environment around it, and asking people to help the robot conducting its task successfully. Enter Robotican, a pioneering force at the forefront of autonomous robotics, spearheading the charge to revolutionize Human-Robot Interfaces. As a key player in the Israel Innovation Authority's groundbreaking consortium, Robotican harnesses its extensive expertise and recent advancement in AI and Deep Learning to develop innovative solutions that allows robots to navigate amongst people while interacting with them similarly to the way other peoples do.&nbsp;Championing the quest to teach robots to navigate unstructured environments effortlessly, Robotican embarks on a transformative journey empowered by cutting-edge Large Language and Vision Models (LLM &amp; LVM). Leveraging the revolutionary capabilities of these models, Robotican engineers have unlocked the potential to communicate with robots in a language they understand.&nbsp;Omri Eitan, Robotican's AI expert, sheds light on this groundbreaking advancement, stating, "The transformative power of the latest Language Model technology has ushered in a new era of complexity in decision-making and deep contextual reasoning. Tasks once deemed intensive engineering endeavors now undergo fine-tuning, and interactions once artificial now feel natural." &nbsp; With Robotican's innovative approach, robots decode textual or verbal instructions, process visual data using LVM to navigate crowded environments, and seamlessly engage in dialogue with individuals, courtesy of LLM. This paradigm shift not only enhances precision in task execution but also fosters meaningful human-like interactions, paving the way for unprecedented advancements in automation and artificial intelligence.&nbsp;Witness the dawn of a new era as Robotican redefines the landscape of human-robot interaction, propelling automation into realms previously deemed unimaginable. Join us as we embark on this transformative journey, shaping a future where robots seamlessly integrate into every facet of our lives. #RoboticanRevolution #HumanRobotInteraction #AIInnovation #AutomationAdvancements

Ghostrobotics V60 with Robotican's ARK (autonomous robotic kit)  

Pioneering AI-Driven Collaboration: Transforming Social Navigation into daily routine

Unveiling the Future: Human-Robot Interaction Revolutionizes Social Navigation Using AI and Deep Learning

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